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Troubleshooting Guide

Trouble Probable

Cause

Solution

Couplers are not securely attached to
the tool or pump

Check the Coupler connections and make
certain that they are connected.

Coupler is defective

Replace any defective Coupler.

Defective remote control switch

Replace the switch and/or control pendent

Piston will not advance or
retract

Dirt in the direction-control valve of
the pump unit

Disassemble the pump and clean the
direction-control valve.

Hose connections reversed

Make certain the advance on the pump is
connected to the advance on the tool and
retract on the pump is connected to the
retract on the tool.

Retract hose not connected

Connect the retract hose securely

Piston will not retract

Retract pin and/or Spring broken

Replace the broken pin and/or spring

Piston Seal and/or End Plug Seal
leaking

Replace any defective O-rings

Retaining Screws sheared

Replace any broken screws.

Cylinder will not build up
pressure

Coupler is defective

Replace any defective Coupler

Grease or dirt build up in the teeth of
the Ratchet and Segment Pawl

Disassemble the Ratchet and clean the
grease or dirt out of the teeth

Ratchet will not turn

Worn or broken teeth on Ratchet and/or
Segment Pawl

Replace any worn or damaged parts

Tool tightens immediately
when turned on

Hose connections are reversed

Depress the advance button to release the
tool; shut the pump off in the advance
position and reverse the hose connection

Defective relief valve

Inspect, adjust or replace the relief valve

Air supply too low or air hose too small

Make certain the air supply and hose size
comply with the pump manual
recommendations.

Electric power source is too low

Make certain the amperage, voltage and
any extension cord size comply with the
pump manual requirements

Defective Gauge

Replace the Gauge

Low oil level

Check and fill the pump reservoir

Pump will not build up
pressure

Clogged filter

Inspect, clean and/or replace the pump
filter

Pressure reading erratic

Defective Gauge

Replace the Gauge

NOTICE

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

18/20

Содержание TX-16

Страница 1: ...TX Series 1025 Conroy Place Easton PA 18040 Phone 610 250 5800 Fax 610 250 2700 Toll Free 1 888 TORCUP 1 E mail sales torcup com Website www torcup com ...

Страница 2: ...r the connections on one end of the hose Reversing the inlets will reverse the power stroke cycle and may damage the tool Do not use damaged frayed or deteriorated hoses and fittings Make certain there are no cracks splits or leaks in the hoses Use the quick connect system to attach the hoses to the tool and pump Make certain the spring loaded retaining rings are fully engaged and the safety rings...

Страница 3: ...lly engaged thread the safety rings tightly against the spring loaded retainer rings 2 Connect the opposite ends of the hose to the Pump in the same manner 3 Push the Link Retaining Pin out of the Low Profile Drive Cylinder 4 Mate the selected Ratchet Link to the Cylinder by inserting the end of the Cylinder opposite the Swivel Inlets between the Side Plates of the Ratchet Link Refer to Dwg 1 5 Al...

Страница 4: ...ench is started the reaction surface of the wrench will move against the contact point and the nut will begin to turn 5 When the nut is no longer turning and the Pump Gauge reaches the preset pressure release the remote control button The piston rod will retract when the button is released and under normal conditions an audible click will be heard as the tool resets itself 6 Continue to cycle the ...

Страница 5: ... 5 696 10 147 10 818 21 474 24 075 340 1 307 1 450 2 677 5 908 10 567 11 333 22 367 25 079 354 1 353 1 507 2 786 6 152 10 987 11 786 23 266 26 082 367 1 406 1 566 2 894 6 396 11 414 12 240 24 165 27 085 381 1 457 1 624 2 996 6 640 11 834 12 692 25 064 28 088 394 1 510 1 682 3 104 6 884 12 261 13 147 25 962 29 091 408 1 567 1 742 3 213 7 128 12 682 13 692 26 861 30 094 422 1 613 1 799 3 321 7 334 1...

Страница 6: ... 895 4 202 7 485 7 980 15 841 17 760 5 000 964 1 070 1 975 4 358 7 795 8 360 16 500 18 500 5 200 998 1 112 2 055 4 538 8 105 8 694 17 163 19 240 5 400 1 037 1 155 2 135 4 718 8 420 9 029 17 826 19 980 5 600 1 075 1 198 2 210 4 898 8 730 9 363 18 489 20 720 5 800 1 114 1 241 2 290 5 078 9 045 9 698 19 152 21 460 6 000 1 156 1 285 2 370 5 258 9 355 10 100 19 815 22 200 6 200 1 190 1 327 2 450 5 410 ...

Страница 7: ... 40 721 8 800 37 022 41 643 9 000 37 840 42 565 9 200 38 706 43 528 9 400 39 572 44 491 9 600 40 438 45 454 9 800 41 304 46 417 10 000 42 170 47 380 TX 45 Torque Conversion Chart Bar N M TX 45 Hex 2 7 16 to 4 5 8 4 11 16 to 6 Sizes 80mm to 115mm 115mm to 155mm P S I N M N M 68 6 351 6 577 82 7 341 7 834 95 8 330 9 091 109 9 320 10 347 122 10 309 11 604 136 11 303 12 858 150 12 444 14 152 163 13 58...

Страница 8: ...TX 16 TX 32 SERIES LINK TX 2 TX 4 TX 8 SERIES LINK 8 20 ...

Страница 9: ...X 8 L13 TX 16 L13 TX 32 L13 9 MIDDLE SPACER N A N A N A TX 16 L14 TX 32 L14 10 LOWER SPACER TX 2 L15 TX 4 L15 TX 8 L15 TX 16 L15 TX 32 L15 11 LOWER SPACER PIN TX 2 L17 TX 4 L17 TX 8 L17 TX 16 L17 TX 32 L17 12 SLEEVES SIDEPLATE TX 2 L19 TX 4 L19 TX 8 L19 TX 16 L19 TX 32 L19 13 SHROUD TX 2 L21 TX 4 L21 TX 8 L21 TX 16 L21 TX 32 L21 14 SEGMENT SPRING TX 2 L25 TX 4 L25 TX 8 L25 TX 16 L25 TX 32 L25 15 S...

Страница 10: ...TX 2 TX 4 TX 8 SERIES CYLINDER TX 16 TX 32 SERIES CYLINDER 10 20 ...

Страница 11: ...6 C09 TX 32 C09 10 END CAP TX 2 C11 TX 4 C11 TX 8 C11 TX 16 C11 TX 32 C11 11 RETAINING RING TX 2 C13 TX 4 C13 TX 8 C13 N A N A 12 LINK PIN TX 2 C15 TX 4 C15 TX 8 C15 TX 16 C15 TX 32 C15 13 END COVER TX 2 C17 TX 4 C17 N A N A N A 14 END COVER SCREWS TX 2 C23 TX 4 C23 N A N A N A 15 BALL PLUNGER TX 2 C25 TX 4 C25 TX 8 C25 TX 16 C25 TX 32 C25 16 SLIDER PIN TX 2 C27 TX 4 C27 TX 8 C27 TX 16 C27 TX 32 C...

Страница 12: ...TX 45 Series Cylinder 12 20 ...

Страница 13: ...SPRING TX 45 C03 4 7 VALVE HOLLOW LOCK TX 45 C03 5 8 WASHER TX 45 C03 6 9 SLIDER TX 45 C09 10 END CAP TX 45 C11 11 LINK PIN TX 45 C15 12 SPRING PLUNGER TX 45 C25 13 SLIDER PIN TX 45 C27 14 END PLUG SEAL TX 45 C29 15 ROD SEAL TX 45 C31 16 PISTON O RING TX 45 C33 17 SWIVEL 2 Required STX 4M 4M 18 COUPLER ASSEMBLY HC S 100 19 PRESSURE PLUG TX 45 C39 20 ROD BUSHING TX 45 C51 13 20 ...

Страница 14: ...inward approximately and remove the two Retaining Rings 11 by working them out of the groove in the Cylinder 6 Install the Seal Insertion Tool 22 on the inlet end of the Housing The purpose of the Seal Insertion Tool in the following step is to prevent the End Plug Seal from expanding into the Retaining Ring groove If the Tool is not used place two thin pieces of flat stock at the midpoint of the ...

Страница 15: ...distortion This is particularly true if threaded members and housings 3 Apply o ring lubricant to all o rings before final assembly Assembly of the Ratchet Link 1 If the Side Plate Sleeves 12 were removed press new sleeves shoulder end trailing into the Right and Left Side Plates 1 2 from the inner face of the side Plates Make certain the Sleeves are square with the side plate faces and the should...

Страница 16: ...n it 9 Wrap the threads of the Swivel Sets 20 with Teflon tape and thread the swivel with the male hose Coupler 21 into the center of the End Cap Thread the Swivel with the female Coupler into the hole in the Housing directly above the End Cap Assembly of the TX 2 TX 4 and TX 8 Cylinder Assemblies 1 Grasp the link retaining pin lug in copper covered vise jaws with the Housing 1 horizontal 2 If the...

Страница 17: ...into the threaded hole in the End Cap 14 Apply some Marine Moly Grease to the notch in the Piston Rod and the face of the Sliders Assembly of the Tool 1 With the Cylinder Assembly in one hand and the Ratchet Link in the other hook the notch on the shaft of the Piston Rod 3 onto the Drive Pin 4 and bring the two assemblies together 2 Insert the Link Pin 12 into the hole in the Side Plate 1 or 2 unt...

Страница 18: ...ld up pressure Coupler is defective Replace any defective Coupler Grease or dirt build up in the teeth of the Ratchet and Segment Pawl Disassemble the Ratchet and clean the grease or dirt out of the teeth Ratchet will not turn Worn or broken teeth on Ratchet and or Segment Pawl Replace any worn or damaged parts Tool tightens immediately when turned on Hose connections are reversed Depress the adva...

Страница 19: ...nnect no drip thread less safety couplers with 4 1 safety ratio Cylinder and Link Material Both cylinder and link are manufactured from 4340 Aircraft high strength steel alloy Link Pin One pin for link to cylinder engagement no tool required for swapping ratchet links While we hate to admit it sometimes size does matter IN STOCK AVAILABLE NOW Series TX 1 Low Profile Hydraulic Torque Wrenches are d...

Страница 20: ...m TX 1RL009 9 16 TX 1RL14M 14mm TX 1RL010 5 8 TX 1RL15M 15mm TX 1RL17M 17mm TX 1RL011 11 16 TX 1RL012M19 3 4 19mm TX 1RL013 13 16 TX 1RL21M 21mm TX 1RL014M22 7 8 22mm TX 1RL015 15 16 TX 1RL24M 24mm TX 1RL100 1 TX 1RL101M27 1 1 16 27mm TX 1RL102 1 1 8 TX 1RL103M30 1 3 16 30mm TX 1RL104 1 1 4 TX 1RL32M 32mm TX 1RL105 1 5 16 TX 1RL106M35 1 3 8 35mm TX 1RL36M 36mm TX 1RL107 1 7 16 TX 1RL108M38 1 1 2 3...

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