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Toray TORAYFIL HFUG-2020AN, Инструкция по эксплуатации

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7 

Do  not  exceed  the  maximum  applicable  pressure  of  300  kPa  (43.5 
PSI).    Higher  pressures  can  damage  the  modules.    Do  not  exceed 
the  maximum  temperature  of  40  degree  C  (104  degree  F).    The 
higher temperature damages the modules. 

Do not freeze the membrane modules. 

The operating conditions, including the filtration flux and the periodical 
physical  cleaning,  must  be  properly  set-up  otherwise  the 
trans-membrane pressure may rise too quickly.    The operation range 
is described in the latter section of this manual. 

Do  not  overfeed  air  to  the  modules.    Excessive  scrubbing  air 
damages the membranes and/or shortens the membrane life. 
The  air  flow  rate  should  be  within  the  range  below  for  each  module 
type. 

HFUG-2020AN: 4.8 – 9.0 Nm

3

/h (2.8 – 5.3 scfm) 

The maximum required air pressure during the air-scrubbing for inside 
of the module will be 40 kPa (6 PSI). 

At the integrity tests, such as Pressure Decay Test (PDT) or Diffusive 
Air Flow (DAF) Test, keep the air pressure below 130 kPa (18.9 PSI).   
Keep the source air pressure lower than 200 kPa (29 PSI), to prevent 
excess  air  inflow.    All  the  air  used  for  air  scrubbing  and  integrity 
testing must be dry oil-free air. 

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Содержание TORAYFIL HFUG-2020AN

Страница 1: ...mbrane Module TORAYFILTM Instruction Manual Model HFUG 2020AN type AN issued by Toray Industries Inc Water Treatment Environment Division 2 1 1 Nihonbashi Muromachi Chuo ku Tokyo 103 8666 Japan Tel 81 3 3245 4557 Fax 81 3 3245 4913 URL www toraywater com BJAIJBAC ...

Страница 2: ... 4 Safety Instruction for Disposal 9 III Specifications of Toray HFUG 2020AN Membrane Module 10 IV Configuration of Toray HFUG 2020AN Membrane Module 13 V Installation 14 VI Operation 17 1 Filtration 17 2 Backwash and Air scrubbing 19 3 Toray Maintenance Cleaning 22 4 Basic Trans Membrane Pressure Calculation 25 5 Temperature Correction Factor 26 VII Chemical Cleaning 27 VIII Storage of Membrane M...

Страница 3: ...range for more flexible plant operation Maximum operating pressure is 300 kPa 43 5 PSI Flow direction is outside in which is more suitable for higher turbidity water treatment because of the air scrubbing effectiveness Additionally outside in modules are able to remove suspended solids more effectively at higher recovery rates compared to inside out fibers 1 Characteristics of Toray HFUG series Me...

Страница 4: ...hlorine and with high concentrations of acid resulting in better cleaning and longer sustainable membrane flux rates 2 About type AN Type AN is a module type which has a slightly modified housing with new integrated cap with improved sealing properties All connecting ports of Type AN modules are identical to Type N modules so Type AN modules can directly replace existing Type N modules 3 Applicati...

Страница 5: ...dous situation which will result in serious injury or death when the instruction is not observed This symbol indicates a potentially hazardous situation which will result in serious injury or death when the instruction is not observed This symbol indicates a potentially hazardous situation which might result in injury or property damage when the instruction is not observed The following table expl...

Страница 6: ...art with sufficient amounts of clean running water for more than 15 minutes and see the doctor immediately Be sure to wear safety gear such as a helmet and safety shoes to avoid injury The preservative solution should be drained out before using the modules After that keep clean water in the modules to prevent the hollow fiber membrane from drying out Do not allow the modules to dry even for a few...

Страница 7: ...ng Follow the instruction of the Housing Type Joints Set up Guide at the connection point Wrong connections may damage the modules Keep the connection surface free of any dirt or oils Be sure to install the modules vertically for effective air scrubbing Instruction Prohibited Instruction ...

Страница 8: ... vent to remove any air from the modules Air left in the modules may cause water hammer and may result in damage to the membrane Prior to use make certain modules are flushed Filtrate water should be drained unless it meets the required quality Protect modules from direct sunlight and ultraviolet light Ultraviolet light can degrade module housing and membranes Constantly monitor filtrate water qua...

Страница 9: ...manual Do not overfeed air to the modules Excessive scrubbing air damages the membranes and or shortens the membrane life The air flow rate should be within the range below for each module type HFUG 2020AN 4 8 9 0 Nm3 h 2 8 5 3 scfm The maximum required air pressure during the air scrubbing for inside of the module will be 40 kPa 6 PSI At the integrity tests such as Pressure Decay Test PDT or Diff...

Страница 10: ... contacted part appropriately based on the SDS Do not mix sodium hypochlorite with acid Such mixture generates toxic chlorine gas Stop operation whenever any anomaly occurs with the equipment or any signs of an anomaly are observed In the chemical cleaning strictly follow the procedure described in the latter section of this manual Otherwise you may damage the modules or negatively affect the memb...

Страница 11: ...es please apply a service of a qualified waste disposing company When the module is to be incinerated please apply the appropriate facilities in which hydrogen fluoride HF gas can be neutralized HF gas is generated with the incineration of membrane Instruction ...

Страница 12: ...particles 3 TMP Trans Membrane Pressure should be below 300 kPa 43 5 PSI at any time even during the filtration Table 2 Feed water limits 1 4 Turbidity Intermittent Peak 5 200 NTU Continuous Maximum 50 NTU TSS Intermittent Peak 5 200 mg L Continuous Maximum 50 mg L Ozone Not detected Pretreatment Filter Mesh Size Smaller than 200 micron meter Temperature Range 0 40 degree C 32 104 degree F pH Rang...

Страница 13: ...Outer Surface 90 m2 969 ft2 Dimensions Diameter 216 mm 8 50 inches Length 2 160 mm 7 087 ft Weight Full of Water 92 kg 203 lbs Drained 49 kg 108 lbs Materials Housing PVC and or equivalent Potting Epoxy and or equivalent Connections Top Housing type joint 80A Bottom Housing type joint 80A Side Housing type joint 65A Operating Conditions Max Feed Water Flow 15 m3 h 66 gpm Max Backwash Flow 16 8 m3 ...

Страница 14: ...12 Handle and operate the modules within the ranges and the limits indicated in Table 1 to 4 Operation out of these ranges or limits may damage the modules and affect filtration performance ...

Страница 15: ...t of Backwash Water 2 Air Outlet Backwash Water Outlet 3 Feed Water Inlet Air Inlet Drain Outlet Connections Pipe fitting outer diameter mm in Connectors 1 89 1 3 1 2 Housing type joint 80A 2 76 3 3 Housing type joint 65A 3 89 1 3 1 2 Housing type joint 80A Fig 1 Type HFUG 2020AN ...

Страница 16: ...ochlorite solution 100 mg L of chlorine If this solution splashes onto your skin wash the affected part with running water If the solution gets in your eyes or mouth wash the affected part with enough amounts of running water for over 15 minutes and see the doctor immediately 4 Put the module vertically on the pedestal in the module rack Fix the module upright with the hanging hook and or the supp...

Страница 17: ...in the right direction Do not overtighten the module with the hanging hook and or the supporting belt or you may damage the module Do not allow the hollow fiber membranes to dry even for a few hours especially in summer Do not freeze the module Fig 2 Installation of the membrane module ...

Страница 18: ... the instruction of the Housing Type Joints Set up Guide when using Housing Type Joints A wrong use may cause the damage to the module 6 Air inject should be located just beneath the bottom nozzle of the module to inlet air completely to the module Please refer to the below photos Also a check valve is necessary to the air piping to avoid water reverse flow Good location for air inject Poor locati...

Страница 19: ...l example of piping 2 Make sure the feed water valve V 1 the drainage valve V 3 and the valve for the scrubbing air V 2 are closed 3 Make sure the filtrate water line is open Open the air exhaust valve V 4 4 Gradually open the feed water valve V 1 and charge the feed water to the module to purge any air out Fig 3 Typical example of piping ...

Страница 20: ...priate volume of filtrate water flow Do not exceed 300 kPa 43 5 PSI to avoid damage to the module Operating conditions including the filtration flux and the physical cleaning should be properly set up observing the rise of trans membrane pressure Details are described in the next session Please contact us if you need technical support 7 When stopping operation gradually close the feed water valve ...

Страница 21: ...inutes normally for surface water filtration Please contact us if you need technical support Fig 4 shows a typical example of the flow diagram for backwash and air scrubbing Do not carry out the backwash and the air scrubbing simultaneously since it may damage the membrane 1 Close the feed water valve V 1 and stop the feed water pump 2 Open the air exhaust valve V 4 3 Close the filtrate water valv...

Страница 22: ...op the backwashing pump 5 Open the air exhaust valve V 4 and the air scrubbing valve V 2 for air scrubbing for a fixed time normally 30 seconds up to 60 seconds The air flow rate for air scrubbing should be within the range below Excessive air flow rate may damage the hollow fiber membrane HFUG 2020AN 4 8 9 0 Nm3 h normally 6 0 Nm3 h 2 8 5 3 scfm normally 3 5 scfm The maximum required air pressure...

Страница 23: ... and stop the operation if abnormal water quality is detected If abnormal water quality is detected check the integrity of the element with PDT Pressure Decay Test or DAF Diffusive Air Flow Test The test procedure is provided as the technical information by Toray ...

Страница 24: ...called Toray Maintenance Cleaning TMC The TMC is usually held following the backwash and air scrubbing which does not contain the chemical dosing The frequency and soaking time of the TMC mainly depends on the raw water quality Normally once a day and each soaking time are 20 minutes Please contact us if you need technical support Fig 5 shows a typical example of flow diagram for the TMC Fig 5 Flo...

Страница 25: ...ump close the backwashing valve V 6 and stop the backwashing pump 5 Soak the membrane in the chemical for a fixed time normally 20 minutes And then open the air scrubbing valve V 2 for a fixed time normally 60 seconds The air flow rate for air scrubbing should be within the range below Excessive air flow rate may damage the hollow fiber membrane HFUG 2020AN 4 8 9 0 Nm3 h normally 6 0 Nm3 h 2 8 5 3...

Страница 26: ...e required water quality 9 Make sure the air scrubbing valve V 2 and the backwashing valve V 6 are closed and the backwashing pump is stopped Constantly monitor filtrate water quality during filtration and stop the operation if abnormal water quality is detected If abnormal water quality is detected check the integrity of the element with PDT Pressure Decay Test or DAF Diffusive Air Flow Test The ...

Страница 27: ...ns Membrane Pressure TMP it is necessary to involve the height difference of inlet and outlet pressure gauges Example calculation of TMP TMP Pin Hin Pout Hout 70 10 20 25 60 45 15 kPa Note the following formula may also be used TMP Pin Pout total delta H 70 20 10 25 15 kPa ...

Страница 28: ... C corrected TMP with multiplying by TCF at real temperature shown in Fig 6 A filtrate flow rate measured at some real temperature can be converted to 25 degree C corrected filtrate flow rate with divided by TCF at real temperature shown in Fig 6 The equation for calculating TCF at a temperature T degree C is as follows TCF 0 0008902 0 01257187 x EXP 1 0 005806436 x 273 15 T 0 001130911 x 273 15 T...

Страница 29: ... If you use the unacceptable chemicals or perform the cleaning altered from the recommended procedure the membrane could be seriously damaged Pay full attention when handling chemicals and be sure to wear the safety gear such as glasses and gloves The chemicals used for the chemical cleaning are harmful to people If chemicals directly contact your skin your eyes or other body parts take the approp...

Страница 30: ... us if you need the information in detail 2 Open the chemical return valve and then open the chemical feed valve 3 Run the chemical feed pump to start the circulation of chemical and then open the chemical permeate valve to have the chemical permeate through the membrane 4 Circulate the chemical for a fixed time 5 Stop the chemical feed pump Fig 7 Flow diagram for chemical cleaning ...

Страница 31: ...maged and or the life of membrane may be shortened The cleaning temperature should be 20 to 40 degree C The circulation flow rate for each type of the module is as follows HFUG 2020AN 62 5 L min 16 5 gpm Table 5 Standard conditions for chemical cleaning Pollutants Chemicals Maximum Concentration Circulation Time hr Inorganic substances Citric acid 6 3 0 wt 1 3 Organic substances Sodium hypochlorit...

Страница 32: ...for rinsing and make sure that pH of the water in the module is in the range between pH 6 5 and 7 5 after rinsing Do not use any other chemicals than those indicated above Do not mix sodium hypochlorite with acid Such mixture generates toxic chlorine gas The chemical cleaning should be done at least once a year Otherwise the module filtration performance could be reduced Instruction ...

Страница 33: ...rary shutdown or storage In the case of the suspension of operation for less than four days stop the feed water and keep modules full of water Keep the modules at 0 to 40 degree C If the suspension lasts for four days to less than eight days fill the module with the chemical described in Table 6 Use filtrate quality water Keep the modules at 0 to 40 degree C Table 6 Conditions for storing membrane...

Страница 34: ...iod Preservative Chemical Concentration of the Chemical More than 7 days Sodium bisulfite 1 000 mg L Rinse the module thoroughly with clean water after the chemical cleaning with sodium hypochlorite and fill the module with sodium bisulfite solution Toxic chlorine gas is generated in the case of mixing sodium hypochlorite with sodium bisulfite without first flushing with water 3 Replace Preservati...

Страница 35: ... herein or the safety and the compatibility of this product Before using this product the user is asked to check for its safety and compatibility with the intended purpose The content of this Instruction Manual is subject to revision from time to time Unauthorized use or reproduction of this manual is forbidden ...

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