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14.FAILURE DIAGNOSIS

If "Failure diagnosis" does not work, please contact the distributor where you
purchased the product.

Also, it may cause by the storage battery, so please bring the charger and
storage battery together.

■Wrench body

Failure symptoms

Cause

How to deal

Pulling the switch

does not start

Battery is low

Storage batteries need to be

recharged

Wrench shutdown

Battery is low

Please charge the battery.

Overloaded during tightening

The motor will automatically stop

when the wrench overloadeded.

Check the tightening status and

eliminate the cause of overload.

The storage battery or wrench body has

become overheated

Cooldown the storage battery and the

wrench body sufficiently.

15.FEATURES

○  New DC brushless motor is used.
○  With remaining storage capacity display
○  With anti-defacement mechanism
○  Common use of S series socket

Содержание CSS110-BTL

Страница 1: ...d fully understand all the instructions before use Keep this manual in designated place for easy and quick reference The models mentioned on this manual are designed for use outside Japan Warranty shall be void if above mentioned models are use in Japan ...

Страница 2: ...here you purchased the product Read this instruction manual carefully before use A full understanding of the manual is essential to prevent personal injury or malfunction Keep this manual in a bag attached to the back of the metal case lid for easy and quick reference If the manual or warning label is lost or becomes illegible or if an additional manual is required please contact the distributor w...

Страница 3: ...severe personal injury or death in the worst case Warning is used to indicate hazardous or unsafe practices which could result in severe personal injury or death in the worst occasion Caution is used to indicate hazardous or unsafe practices which could result in personal injury or product or property damage Even if the risk is classified as risk could become more serious result depending on condi...

Страница 4: ...OR USE 8 4 NAME OF PARTS AND ACCESSORIES 16 5 BEFORE USE 17 6 PRECAUTIONS FOR USE LITHIUM ION BATTERIES 18 7 INSTALLATION REMOVAL OF STORAGE BATTERY 22 8 REMAINING BATTERY LEVEL 23 9 PRECAUTIONS FOR WORK 24 10 OPERATING PROCEDURE 24 11 SOCKET REPLACEMENT 26 12 INSPECTION MAINTENANCE 28 ...

Страница 5: ... 4 13 TRANSPORTATION OF LITHIUM ION BATTERIES 30 14 STORAGE OF LITHIUM ION BATTERIES 31 15 FAILURE DIAGNOSIS 32 16 FEATURES 32 17 SPECIFICATIONS 33 18 AFTERSALES SERVICE 34 ...

Страница 6: ... dust Power tools create sparks which may ignite the dust of fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric s...

Страница 7: ...rrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in...

Страница 8: ...ool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Use the power tool ac...

Страница 9: ...s a modified product and all warranties will be invalidating DANGER Beware of electric shock when operating at the high place Failure to follow this instruction may result in fall down accidents WARNING Beware of electric shock Never use the wrench under rainy or snowy conditions Never touch the charger plug with wet hands Failure to follow this instruction may result in electric shock fire or ele...

Страница 10: ...ench and its accessories within the rated specifications Overloaded wrench and its accessories may result in a malfunction of the wrenches accidents or personal injury Properly install sockets as described in this manual Incomplete installation may result in accidents and personal injury See SOCKET REPLACEMENT on page 26 Avoid accidental starting Do not put your finger on the switch when carrying ...

Страница 11: ...ly work is permitted for the following expendables inner socket outer socket set screws inner socket spring ejector pin ejector spring and storage battery Store wrench in the metal case and keep it at the designated place when not in use Store wrench in a lockable dry location to keep any unauthorized personnel away Failure to follow this instruction may result in malfunction or accidents 〇 Do not...

Страница 12: ...the following items before operation Check for any deformation crack or damage on the wrench body sockets electric cord plug and etc Do not use the wrench if any problem are found on items listed above Make sure that socket assembly is correctly installed on the wrench Make sure that set screws are securely fastened Loose installation may result in accidents and personal injury Immediately check t...

Страница 13: ...it impacts or disassemble or modify it It may cause overheating ignition or explosion Do not short circuit the terminals of the storage battery Do not store the storage battery together with metal in a toolbox or nail bag It may cause overheating ignition or explosion 〇 After removing the storage battery from the wrench body or the charger be sure to attach the battery cover to the storage battery...

Страница 14: ...c Do not allow anything to cover or clog the charger vents Do not charge in a dusty place such as cotton dust Do not use if the wrench body or the terminal of the storage battery storage battery mounting part is deformed If a storage battery is installed it may short circuit and cause smoke or fire Make sure that chips and dust do not collect on the terminal of the wrench body battery mounting par...

Страница 15: ...dren Use the battery correctly according to the specifications displayed Keep work area clean Cluttered areas and benches invite accidents Keep children away Do not let children touch the wrench and electric cord All visitors should be kept away from work area Secure work area Keep body stance balanced and firmed Keep work area well lit Use the suitable model for each application Do not use wrench...

Страница 16: ... cover the air vent of the motor with anything If the battery fluid gets into your eyes immediately wash your eyes thoroughly with clean water and seek medical attention Please clean the wrench properly and carefully When using keep the grip dry at all times to prevent oil and grease from getting on them Observe local laws and rules concerning noise level If you notice any abnormalities such as he...

Страница 17: ... 1 MODEL ACCESSORIES CSS60 BTL CSS90 BTL CSS110 BTL Inner Socket Outer Socket Inner Socket Spring Ejector Pin Ejector Spring Screwdriver Instruction Manual Contact your distributor for other available sockets and accessories ...

Страница 18: ...is found on items listed above 2 Please check the power supply Use the power supply indicated on the nameplate of the charger 3 Select the socket according to the size of the bolt nut to be tightened 4 Make sure that socket assembly is correctly installed on the wrench Make sure that set screws are securely fastened Loose installation may result in accidents and personal injury See SOCKET REPLACEM...

Страница 19: ...mmediately 2 If the wrench body becomes overloaded the motor may stop In this case release the switch once to eliminate the cause of the overload 3 If the storage battery becomes overheated the motor may stop In this case stop using the storage battery remove it from the wrench body and cool the storage battery sufficiently with a well ventilated shade Then it can be used again In addition be sure...

Страница 20: ...rge the storage battery in a well ventilated place Do not cover the storage battery or charger with a cloth while charging There is a risk of explosion or fire Do not short circuit the terminals of the storage battery If you put it in a nail bag it may cause a short circuit resulting in smoke fire or explosion Do not put a conductive liquid such as water inside the storage battery There is a risk ...

Страница 21: ...ep it separate from metal parts screws nails etc Do not give a strong impact such as put a nail in the storage battery hit it with a hammer step on it or throw it Do not use a storage battery that is significantly damaged or deformed Do not use and in reverse Do not connect the battery directly to an outlet or a car cigarette outlet Do not use the storage battery for any purpose other than the des...

Страница 22: ...ur eyes with clean water such as tap water without rubbing and then seek medical attention immediately If left untreated the liquid may damage your eyes If the storage battery leaks and the liquid adheres to your skin or clothing immediately wash it off with clean water It may cause a rash on the skin Storage batteries for recycling Batteries are a valuable recyclable resource When disposing of st...

Страница 23: ... continuous use The cordless shear wrench is equipped with a temperature protection circuit to protect the motor and the electronic components that control the drive of the motor If you use it continuously the temperature of the wrench will rise so the temperature protection circuit will operate and may stop automatically In that case cool the wrench sufficiently It can be used again when the temp...

Страница 24: ...olt pintail Figure 2 Figure 2 2 Slide Outer Socket over the nut Figure 3 Slightly turn Internal Gear when slide over is difficult Outer Socket can not be engaged on the nut when Anti defacement mechanism of the Inner Socket detects improper Inner Socket engagement In such case back to step 1 and slide the Inner Socket over the bolt pintail completely Figure 3 ...

Страница 25: ...ting speed gradually shows down as the tightening proceeds then bolt pintail shears off when designated torque is reached Figure 5 Figure 5 5 When tightening is completed remove wrench from bolt nut assembly Sheared off bolt pintail remains in Inner Socket Figure 6 Figure 6 ...

Страница 26: ...ure 7 Keep pintail in designated bag Figure 7 WARNING Keep others a safe distance from work area Do not throw pintail away Collect pintail in designate bag during operation Failure to follow this instruction may result in accidents and personal injury ...

Страница 27: ...e invites blindness or injury 1 Remove inner outer socket assembly from wrench by unscrewing set screws Figure 8 Do not remove set screws completely from outer socket holder Figure 8 2 Prepare outer and inner sockets of the right sizes suitable for the size of bolt to be tightened Example Use our standard socket for 3 4 to 3 4 bolts ...

Страница 28: ...o inner socket Figure 9 4 There might be the case that perfect installation is not obtainable due to a gap between main body and outer socket as shown per Figure 10 Figure 10 WARNING There should be no gap between the socket assembly and the wrench The gap invites accidents or breakage of the sockets or the wrench body ...

Страница 29: ...ce Accidental starting invites serious injury WARNING Replace the inner socket when sheared bolt pintail is coming off the inner socket without pulling the ejector lever There is a risk of unexpected bolt pintail ejection when inner drive of the inner socket is worn down The inner socket must be immediately replaced Failure to follow this instruction may result in serious accidents and injury ...

Страница 30: ...ckets since organic solvents such as benzene thinner and gasoline may cause cracks or discoloration to those parts Be careful not to let oil and organic solvents get inside the motor Store wrench in the metal case after operation and keep it dry Ejector pin must be regularly inspected and replaced when it wears down Sheared bolt pintail will not be ejected from inner socket with worn ejector pin O...

Страница 31: ...tteries and the battery capacity and follow the instructions of the carrier Lithium ion batteries energy capacity exceeding 100Wh will be treated as dangerous goods in terms of the classification of transported cargo and a special application form will be required When transporting overseas it is necessary to comply with international regulations and the regulations of the destination country ...

Страница 32: ...cover securely for storing until the ventilator is not visible CAUTION Fully charge the lithium ion battery before storing it If the storage battery is stored for a long time 3 months or more with low remaining capacity the storage battery may deteriorate the usage time may be significantly shortened or the battery may not be charged Even if the storage battery s usage time is significantly reduce...

Страница 33: ...w Storage batteries need to be recharged Wrench shutdown Battery is low Please charge the battery Overloaded during tightening The motor will automatically stop when the wrench overloadeded Check the tightening status and eliminate the cause of overload The storage battery or wrench body has become overheated Cooldown the storage battery and the wrench body sufficiently 15 FEATURES New DC brushles...

Страница 34: ...Dia Dimensions mm A325 A490 Gear Diameter Length Height Width CSS60 BTL 7 8 3 4 5 8 3 4 5 8 φ 73 241 340 90 CSS90 BTL 1 7 8 3 4 5 8 1 7 8 3 4 5 8 φ 85 313 354 90 CSS110 BTL 1 1 8 1 7 8 3 4 1 1 8 1 7 8 3 4 φ 92 341 354 90 Model Approximate number of tightening per full charged battery 4 0Ah CSS60 BTL Approx 240 pcs When tightening 7 8 TC Bolt A325 CSS90 BTL Approx 150 pcs When tightening 1 TC Bolt ...

Страница 35: ...es Provide model serial number date of purchase and details of failure when contacting your distributor CAUTION Do not use wrench when malfunction deficiency in wrenches performance personal injury or property loss is foreseen If possible prepare backup wrenches beforehand ...

Страница 36: ...IMKA090 ...

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