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TOOL KIT AND SPARE PARTS

ENOM01107-0

The following a list of the tools and spare parts provided with the motor.

* Not included as standard accessories in some markets.

Name

Quantity

Remark

Servicing Tools

Tool Bag
Pliers
Socket Wrench
Socket Wrench
Socket Wrench Handle
Screwdriver (Phillips-type and flat head)

1
1
1
1
1
1

10 x 13 mm
21 mm

Adapter-type

Spare Parts

Rope
Spare stop switch lock
Spark Plug
Split Pin

1
1
1
1

NGK BR7HS-10

Parts
Packaged with Engine*

Fuel Tank
Primer bulb

1 set

Remote Control
Remote Control Attachment

1 set
1 set

EP only
EP only

Содержание M 15D2

Страница 1: ...O W N E R S M A N U A L Original instructions M 9 9D2 M 18E2 OB No 003 11049 FAK1 M 15D2...

Страница 2: ...ONS IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE Copyright 2019 Tohatsu Corporation All rights reserved No part of this manual may be r...

Страница 3: ...uthorized TOHATSU service shop or dealer All information in this manual is based on the latest product information available at the time of approval for printing Tohatsu Corporation reserves the right...

Страница 4: ...ponsible person Name Title Date and place of issue ENON00937 0 Note For CE marked model The Outboard engine is intended to install on non recreational craft within the European Union because it has no...

Страница 5: ...ion to such information to ensure safe operation of the outboard motor at all times ENOW00001 0 Failure to observe will result in severe personal injury or death and possibly property damage ENOW00002...

Страница 6: ......

Страница 7: ...the engine 40 6 Steering 42 7 Trim angle 42 8 Tilt up and down 44 8 REMOVING AND CARRYING THE OUTBOARD MOTOR 47 1 Removing the outboard motor 47 2 Carrying the outboard motor 47 3 Trailering 48 9 ADJU...

Страница 8: ......

Страница 9: ...L LOCATIONS 5 INSTALLATION 6 PRE OPERATING PREPARATIONS 7 ENGINE OPERATION 8 REMOVING AND CARRYING THE OUTBOARD MOTOR 9 ADJUSTMENT 10 INSPECTION AND MAINTENANCE 11 TROUBLESHOOTING 12 TOOL KIT AND SPAR...

Страница 10: ...ANY SOLID DEVICE RIGIDLY ATTACHED TO A BOAT OR GEAR HOUSING ENOM0008 A EMERGENCY STOP SWITCH The Emergency Stop Switch will stall the outboard motor when the stop switch lanyard is pulled off This st...

Страница 11: ...e operation Please comply with all instructions concerning lubrication and maintenance You should take the engine to an authorized dealer or service shop for periodic inspection at the prescribed inte...

Страница 12: ...wer Tilt Gas assisted tilt Manual tilt z z z z z M 18 E 2 M F L Model description Horse power Product generation Minor change Starter system Steering system Shaft length M X Two stroke F Four stroke D...

Страница 13: ...l Gear min 1 rpm 950 Engine Type 2 Stroke Number of Cylinders 2 Bore x Stroke mm in 55 x 52 2 17 x 2 05 Piston Displacement cm3 Cu in 247 15 07 Exhaust System Through hub exhaust Cooling System Forced...

Страница 14: ...utral Gear min 1 rpm 950 Engine Type 2 Stroke Number of Cylinders 2 Bore x Stroke mm in 60 x 52 2 36 x 2 05 Piston Displacement cm3 Cu in 294 17 94 Exhaust System Through hub exhaust Cooling System Fo...

Страница 15: ...ater Check Port 6 Drive Shaft Housing 7 Anti Ventilation Plate 8 Anode Trim Tab 9 Sub Water Inlet 10 Propeller 11 Starter Handle 12 Shift Lever 13 Throttle Grip 14 Throttle Friction Screw 15 Clamp Scr...

Страница 16: ...t 6 Drive Shaft Housing 7 Anti Ventilation Plate 8 Anode Trim Tab 9 Sub Water Inlet 10 Propeller 11 Starter Handle 12 Shift Lever 13 Throttle Grip 14 Throttle Friction Screw 15 Clamp Screw 16 Clamp Br...

Страница 17: ...r 5 Cooling Water Check Port 6 Drive Shaft Housing 7 Anti Ventilation Plate 8 Anode Trim Tab 9 Sub Water Inlet 10 Propeller 11 Starter Handle 12 Shift Lever 13 Clamp Screw 14 Clamp Bracket 15 Thrust R...

Страница 18: ...22 0 Remote control box Fuel tank 1 Control Lever 2 Neutral Lock Arm 3 Free Throttle Lever 4 Main Switch 5 Stop Switch 6 Stop Switch Lock 7 Stop Switch Lanyard 8 Fuel Gauge 9 Air Vent Screw 10 Fuel Ta...

Страница 19: ...19 4 LABEL LOCATIONS ENOM00019 A Warning label locations 1 3 4 8 9 7 6 2 5 ENOF01703 3...

Страница 20: ...g regarding high temperature high voltage rotating object For RC model 5 Warning label regarding stop switch lanyard 6 Warning regarding gasoline 7 Warning regarding gasoline See page 25 8 Warning reg...

Страница 21: ...within the European Union because it has not been confirmed compliance with requirement of Directive 2013 53 EU Serial number label locations Description of serial number year code Last two digits of...

Страница 22: ...resulting in lost of control and or serious personal injury Be sure that fasteners are tightened to the specified torque 30 Nm 3 0 kgf 13 ft lb Check the fasteners for tightness from time to time z Be...

Страница 23: ...e conditions or underwater accessories can cause water spray possi bly reaching the engine through an open ing of the bottom cowling during cruising Exposing the engine to such conditions for extended...

Страница 24: ...mote control cable length ENOW00100 A Be careful not to loop the remote control cables to a diameter of 406 mm 16 in or less Otherwise it affects the service life of the cable Measure the distance fro...

Страница 25: ...n the gaso line can absorb moisture from the air resulting in a separation of the water ethanol from the gasoline in the fuel tank These may cause increased z Corrosion of metal parts z Deterioration...

Страница 26: ...ore refueling z Be sure to remove the static electricity charged in your body before refueling z The sparks due to static electricity may cause explosion of flammable gasoline z Stop the engine and do...

Страница 27: ...soline is 50 1 50 parts gasoline and one part oil Mix well by hand The mixing ratio during break in running is 25 1 Mixing Ratio ENOM01003 0 Engine oil gasoline mixing procedure ENOW00937 0 z Do not u...

Страница 28: ...he tank to mix engine oil and gasoline well and even When fuel tank built in the boat is used for operation of outboard motor s 1 Prepare separate fuel container for pre mixing 2 Pour engine oil into...

Страница 29: ...ys attempt to stay on the windward side of emission ENOW00023 0 Operating the outboard motor without break in can shorten service life of the product If any abnormality is experienced during the break...

Страница 30: ...p is loosened by using another procedure when internal pressure of fuel tank is raised by heat from sources such as sun light 1 Full open the air vent screw on the fuel tank cap 1 Air vent screw 2 Fue...

Страница 31: ...engine immediately if cooling water check port is not discharging water and check if cooling water intake is blocked Operating engine could lead to overheating potentially leading to engine damage Con...

Страница 32: ...TART position 3 Fully closed 4 Fully opened 4 Pull the choke knob fully 1 Choke knob For manual starter type 4 Pull the starter handle slowly until you feel engagement keep pulling till you feel less...

Страница 33: ...b fully after engine has started 6 Check the cooling water from cooling water check port 1 Cooling water check port 2 Idle port Side mount RC type 1 Be sure to install the stop switch and attach the s...

Страница 34: ...ater check port 2 Idle port ENOM00042 C Emergency starting ENOW00099 A When the emergency starter rope is used for starting engine z Start in gear protection does not work Be sure to shift is at neutr...

Страница 35: ...nd attach socket wrench that is included in the tool kit ENOW00860 0 Be sure to keep the harness away from the rotation parts 6 Be sure to install the stop switch lock to the stop switch and attach th...

Страница 36: ...check that cooling water is com ing out of the cooling water check port during warm up Warm the engine at low engine speeds for about 3 minutes above 5 C 41 F 5 minutes at 2000 min 1 rpm above 5 C 41...

Страница 37: ...n device or arm and keep it attached during cruising z Do not attach the tether to a part of clothing that can be torn easily when pulled z Arrange the tether so that will not be caught by any object...

Страница 38: ...ay occur ENOM00890 A Tiller handle type ENOW00865 A Do not force to shift when the throttle grip is not in the fully closed position otherwise steering system and or shifting mechanism may be damaged...

Страница 39: ...rse R 4 Fully open Forward 5 Fully open Reverse 6 Free throttle lever 7 Control lever 8 Lock button Forward 1 Quickly push the control lever to the Forward F position 32 where the gear is connected wh...

Страница 40: ...trol It can also cause loss of boat speed possibly leading the crew s and or objects on the boat to be thrown forward due to inertial force Tiller handle type 1 Turn the throttle grip to the slow posi...

Страница 41: ...el tank cap z Disconnect the fuel connector of the engine and the fuel tank z Disconnect the battery cord after each use Emergency engine stopping Remove stop switch lock to stop the engine 1 Stop swi...

Страница 42: ...n between out board motor body and clamp bracket when adjusting trim angle to prevent injury in case the outboard motor body falls z Unsuitable trim position can cause loss of control of boat When tes...

Страница 43: ...ontal during operation 1 Perpendicular to the water surface ENOM00053 0 Improper trim angle bow rises too high Set the thrust rod lower if the bow of the boat rises above horizontal ENOM00054 0 Improp...

Страница 44: ...hen tilting up outboard motor with fuel joint for over a few minutes be sure to dis connect fuel hose or fuel may leak poten tially catching fire ENOW00057 0 Do not tilt up outboard motor while engine...

Страница 45: ...While in shallow water drive position do not operate the outboard motor in Reverse Operate the outboard motor at slow speed and keep the cooling water intake sub merged ENOW00054 0 Do not overtilt out...

Страница 46: ...Tilt down position 2 Return to normal running position Put the reverse lock lever in the tilt down position slightly lift up the out board motor and then put it down 1 Reverse lock lever 2 Tilt up po...

Страница 47: ...ous injury or death ENOW00065 0 Close air vent screw of fuel tank before car rying or storing outboard motor and fuel tank or fuel may leak potentially catching fire ENOW00066 A z Do not give a shock...

Страница 48: ...uel cock before carrying or storing outboard motor and fuel tank or fuel may leak poten tially catching fire ENOW00071 0 The tilt support device supplied on your out board motor is not intended for to...

Страница 49: ...d clearance should be provided sufficiently 2 Transom saver bar ENOW00067 0 Do not go under outboard motor tilted up even if it is supported by support bar or accidental fall of outboard motor could l...

Страница 50: ...e throttle adjustment screw or it could result in difficulty of move ment resulting in the loss of control causing an accident and could lead to severe injury Friction adjustment of the throttle grip...

Страница 51: ...sonal injury ENOW00075 0 Inappropriate adjustment of trim tab could cause steering difficulty After installing or readjusting trim tab check if steering fiction is even If straight line cruising can n...

Страница 52: ...and mainte nance procedures described in this sec tion z The maintenance intervals shown in the checklist apply to an outboard motor in normal use If you use your outboard motor under severe conditio...

Страница 53: ...and magneto work normally when turning the throttle grip and check links for looseness Replace 1 Correct 1 Recoil Starter Check ropes for wear and chafing Check the ratchet for engagement Replace 1 C...

Страница 54: ...ior and cooling water passage after every cruising or before storing outboard motor for long time Before flushing remove the propeller and the forward thrust holder ENOM00085 D Flushing attachment ENO...

Страница 55: ...anti ventilation plate And be sure to remove the propeller when starting the engine in the test tank See page 60 1 Test tank 2 Water 3 Over 10 cm 4 in ENOM00950 0 Fuse replacement For electrical star...

Страница 56: ...and disconnect the battery cable from the battery nega tive terminal 2 Remove the engine cover 3 Remove the fuse box lid 4 Remove the fuse and check it If the fuse is blown replace it with a fuse of t...

Страница 57: ...l System Carburetor 1 z Strip clean and adjust Adjust idling Fuel filter z z z Check and clean or Replace Piping Hose z z z Check and Replace Fuel tank z z Clean Ignition Spark plugs z z Check gaps Re...

Страница 58: ...egularly for leakage z Contact authorized dealer for fuel system services Services by unqualified person could lead to engine damage Water or dirt in the fuel filter and tank will cause engine perform...

Страница 59: ...injury z Do not go under outboard motor tilted up and locked or accidental fall of outboard motor could lead to severe personal injury ENON00934 0 Note Please dispose of used oil in a manner that is c...

Страница 60: ...0 Note Use genuine gear oil or the recommended one API GL 5 SAE 80 to 90 Required volume approx 360 mL 11 8 fl Oz ENOM00086 A Propeller replacement ENOW00084 0 z Do not begin propeller removal and ins...

Страница 61: ...eller nut 5 Split pin 6 Tighten the propeller nut to specified torque and align one of grooves to propeller shaft hole Propeller nut torque 25 Nm 18 ft lb 2 5kgf m 7 Install a new split pin into the n...

Страница 62: ...eler gauge The gap should be 0 9 1 0 mm 0 035 0 039 inches If the gap is different replace the spark plug with a new one Use spark plug NGK B7HS 10 or BR7HS 10 1 Electrode 2 Spark gap 0 9 1 0 mm 0 035...

Страница 63: ...lytic corrosion Anode is located on the gear case cylinder etc When the anode is eroded more than 1 3 of original size replace it ENON00029 0 Notes z Never grease or paint the anode z At each inspecti...

Страница 64: ...INSPECTION AND MAINTENANCE 64 10 ENOM00960 0 Grease point Apply water proof grease to the parts shown below ENOF01737 0...

Страница 65: ...em thoroughly with fresh water Drain the water completely Wipe off any surface water with an oily rag 2 Remove the fuel hose from the out board motor 3 Drain all fuel from the fuel hoses fuel pump fue...

Страница 66: ...e fuel tank with fresh oil and fuel If the fuel tank is only partially filled air in the tank can cause the fuel to deteriorate during storage 1 Before adding fuel stabilizer additive drain the carbur...

Страница 67: ...ve the outboard motor until all fuel has been drained 6 When thoroughly drained retighten the drain screw securely 7 Check the drained fuel for the pres ence of contaminants If it is present check the...

Страница 68: ...at the slowest speed 9 Run the engine for 10 minutes at half throttle The oil used for storage inside the engine will be circulated out to assure optimum performance ENOM00105 D ENOW00098 0 Do not at...

Страница 69: ...low and consult a dealer as soon as possible 1 Stop the engine immediately 2 Check the control system gear case boat transom etc 3 Return to the nearest harbor slowly and carefully 4 Consult a dealer...

Страница 70: ...vent on fuel tank z z z z z z z Clogged fuel filter fuel pump or carburetor z z z z z Use of improper engine oil z z z z z Use of improper gasoline z z z z z z Excessive oil in mixture z Shortage of...

Страница 71: ...z z z z Incorrect propeller selection z z z z z z Damaged and bent propeller z z z z Improper thrust rod position z z z z z Unbalanced load on boat z z z z z Transom too high or too low Engine failing...

Страница 72: ...ty Remark Servicing Tools Tool Bag Pliers Socket Wrench Socket Wrench Socket Wrench Handle Screwdriver Phillips type and flat head 1 1 1 1 1 1 10 x 13 mm 21 mm Adapter type Spare Parts Rope Spare stop...

Страница 73: ...selected so that the engine rpm measured at wide open throttle while cruising is within the recommended range 9 9D2 4 500 to 5 300 min 1 rpm 15D2 18E2 5 200 to 5 800 min 1 rpm Mark Propeller Size Dia...

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Страница 76: ...O W N E R S M A N U A L 5 4 Azusawa 3 Chome Itabashi Ku Tokyo 174 0051 Japan Tel 81 3 3966 3117 Fax 81 3 3966 0090 www tohatsu com M 9 9D2 M 15D2 M 18E2...

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