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Содержание 2 Stroke 40C

Страница 1: ...ii I c OWNER S HAND B OOs...

Страница 2: ...Copyright 2007 Tohatsu Corporation All rights reserved No part of this manual may be reproduced or transmitted in any form or by any means without the express written permission of Tohatsu Corporation...

Страница 3: ...with ease and confidence This operatmg manual will explain the construction of the TOHATSU outboard motor and how to carry out periodical inspection As TOHATSU follows a policy of continuous product i...

Страница 4: ...CONTENTS Page...

Страница 5: ...1 SPECIFICATIONS...

Страница 6: ...2 MAIN PARTS 1 Model M40C 0...

Страница 7: ...2 Model M40CEF t 4...

Страница 8: ...3 Model M40CEP M40CEP...

Страница 9: ...ately 580 mm V2 8 1 2 Transom height Fisl 1 Twm engine mounting Fit the engines so that the anti cavitation plate is 30 50 mm 1 2 2 lower than bottom of the boat by 30 50 mm1 Fig 21 3 Tighten engines...

Страница 10: ...plate is paralel to water face while running aProper tilt angle When the boat is holi zontal while running a position of the thrust rod is proper l improper tilt angle Set the thrust rod lower If a b...

Страница 11: ...3 2 Installing the remote control device Erplanarion of rlght hand Remme Conrro BOX is written...

Страница 12: ...I Shift Remme Cable Throttle Remore Control Cable...

Страница 13: ...e lower motor cover Shift ride cable l Set grommet in position l Attach holder cap to cable and lock in Posi tion by nut 4 Fitting of remote control cable to engine Note Position the control lever to...

Страница 14: ...1 Fitting of Cord Assembly l Pass the Cord Assembly from the Remote Control Box through the Motor Cover Lower and connect terminals referring drawing right l Fix the Cord Assembly by a clamp 11...

Страница 15: ...Wires in the 5s eadwirs Cable Terminal Holder 3 Fitting the Drag Link attached to EP type Drag Link parts have been provided Refer to the drawing right for fitting The Spacer will be needed depending...

Страница 16: ...motor and boat when turning etc 3 If leads are incorrectly connected the starter may fail to operate 4 Be sure to connect and l 1 leads correctly If they are misxonnected charging system will be damag...

Страница 17: ...ken in by running for the first 10 hours on fuel j engineoill 1 having a 2O l rmxmg ratm gasohne and 21 When ordinary two cycle engine oil is used fuel should be mixed in the ratio of either 2O l or 1...

Страница 18: ...lting from the use of fuel con taining such alcohl s is not the responsibility of TOHATSU and will not be covered under the lim ited warranty Engine Oil Use genuine TOHATSU Outboard Motor Oil If TOHAT...

Страница 19: ...121 Break in Running 1 Break in running time 10 hours 16...

Страница 20: ...111 Prsparation to start M40ClM40C EF type 1 Confirm if the shift lever is in Neutral position 2 Turn the handle grip until the bar mark on the grip faces the tri angle mark on the steering handle 3...

Страница 21: ...l 7 EP type...

Страница 22: ...2 Starting 19...

Страница 23: ...r motor fails to operate 1 I Remove recoil starter COW and pull starter rope directly 2 Use a 10 m m socket wrench as a hand on the rope grip Note Take care clothing is not caught in the rope when sta...

Страница 24: ...arming up will prolong the life of the engines Note If cooling water is not circulating over heating will occur This will cause erratic running followed by engine seizure l Engine speeds Idling speed...

Страница 25: ...4 3 Forward and reverse running M40CIEF type 1 111 Forward 22...

Страница 26: ...23...

Страница 27: ...4 4 Stopping M4OCIM40C EF type...

Страница 28: ...r to the RELEASE position Tilt up the engine and lock by using tilt lever 2 Tilt down Lift the engine up slightly and operate the tilt lever upward to release lock system Tilt down the engine A revers...

Страница 29: ...ving position by bringing up it slightly and move a tilt lever to upward By tilting down an engine it will be reverse locked automatically Note Reverse driving is to be done in trolling speed when an...

Страница 30: ...he engine 131 Remove the engine from boat Empty water from the gear case When moving the engine aways keep the power head higher than the propeller 4 When placing the engine on the ground again keep t...

Страница 31: ...plate l Example l 1 If the boat has a tendency to pull to the right move the trim tab in the direction A as shown in the drawing Example 2 Alternatively if it tend to pull to the left move the trim t...

Страница 32: ...29...

Страница 33: ...with flushing plug on engine and wash out engine with fresh water Close water strainer and sub water strainer on gear case with tape etc before washing out Note Take out a propeller from engine when u...

Страница 34: ...ller nut and propeller thrust washer l Withdraw the propeller l Before re assembling apply TOHATSU GREASE to the propeller shaft AL Gap 10 9 1 0 mm 31 Checking spark plug Remove carbon from around the...

Страница 35: ...mmediately Note l Neither apply oil nor paint to the trim tab anodsL Since the area around the mounting bolt for the trim tab tends to suffer from the electrical wrro sion be sure to tighten the bolt...

Страница 36: ...gear oil completely by removing both upper and lower plugs 2 Inject oil into lower oil I31 Replace upper plug then plug hole until it flows lower plug after withdraw from upper oil plug ing oil inject...

Страница 37: ...el filters are installed to both fuel tank and engine intake l When cleaning the filter on the tank side l When cleaning the fuel filter on the engine rmove 4 mounting sc re s and housing side remwe t...

Страница 38: ...35...

Страница 39: ...gine that was changed in quality I lowered performance by storing for long period 0 For daily using outboard motor Be sure to carry warming up engine for at least 3 minutes to supply engine oil on req...

Страница 40: ...engine oil into the cylinder through the spark plug holes and from the carburetor side and disperse the engine oil by turning the engine over again by recoil starter OPE 141 After taking these emergen...

Страница 41: ...es of engine troubles are listed below For checking and repairing the engine refer to this table Contact your TOHATSU dealer as required ITarT k f I T Distorted fuel q ioe Improper gasoline Excessive...

Страница 42: ...39...

Страница 43: ...Slotted head screwdriver 1 starter rope 1 1000 mm Spare parts Spark plug 1 NGK 87HS 10 or CHAMPION L82YC Split pin 1 Gap 1 0 mm1 Fuel tank 1 Primer valve A com plete set Remote control box A com EP t...

Страница 44: ...9 OPTIONAL ACCESSORIES b VI Meter lamp witch 111 TOHATSU grease 150 9 260 d 112lTOHATSlJ gear oil 1260 cc 600 ccl...

Страница 45: ...42 l846 J k l...

Страница 46: ...PI Propeller Mark 14 13 12 11 10 9 a 5 7 mm 260x352 262x322 266x296 268x267 275x252 276x226 285x220 290x160 Size inch 10 2x13 9 10 3x12 7 10 6x11 7 10 6x11 3 10 8x 9 9 10 9x6 9 11 2x 6 7 11 4x7 1 Note...

Страница 47: ...11 WIRING DIAGRAM 1 M40C TYPE 44...

Страница 48: ...2 M4OCEF TYPE 45...

Страница 49: ......

Страница 50: ...4 REMOTE CONTROL BOX RC3C RC5C r 5 G Iif 47...

Страница 51: ...i...

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Страница 53: ...7r TOHATSU CCIRPORATION J 93 Printed I Japan Z...

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