172-65591A-01 (P46UC-Y) 19 Jan 2021
6
Maintenance
Take measures to prevent people from coming into direct contact with
product outlets. Failure to do so may result in burns or other injury from
the discharge of fluids.
CAUTION
Be sure to use only the recommended components when repairing the
product, and NEVER attempt to modify the product in any way. Failure to
observe these precautions may result in damage to the product or burns
or other injury due to malfunction or the discharge of fluids.
CAUTION
Operational Inspection
A visual inspection of the following items should be done on a daily basis to determine
whether the product is operating properly or has failed. Periodically (at least biannually)
the operation should also be checked by using diagnostic equipment such as a
stethoscope, thermometer, TLV Pocket TrapMan or TLV TrapMan.
If the product should fail, it may cause damage to piping and equipment, resulting in
faulty or low quality products or losses due to steam leakage.
Normal
: Condensate is discharged continuously, together with flash steam,
and the sound of flow can be heard. If there is very little
condensate, there is almost no sound of flow.
Blocked
(Discharge Impossible)
: No condensate is discharged. The product is quiet and makes no
noise, and the surface temperature of the product is low.
Blowing
: Live steam continually flows from the outlet and there is a
continuous metallic sound.
Steam Leakage
: Live steam is discharged through the trap outlet together with
condensate, accompanied by a high-pitched sound.
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this
reason, the use of a steam trap diagnostic instrument [such as TLV TrapMan if appropriate] in
conjunction with the visual inspection is highly recommended.)
Parts Inspection
When parts have been removed, or during periodic inspections, use the following table
to inspect the parts and replace any that are found to be defective.
Procedure
Gaskets:
Check for warping or scratches
Screens:
Check for clogging or corrosion
Disc:
Check for scratches or wear
Check dirt, oil film, wear and damage
Disc Holder Ring:
Check for scratches or wear
Air Vent Ring:
Check for scratches or wear
Module Valve Seat
Check for scratches or wear
Body Interior:
Check for build-up of scale
Flash Steam
Live Steam Leakage
Clear, slightly
bluish jet
White jet
containing
water droplets
