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FORMULA TKM 4-STROKE

Installation & Running Guide

Introduction

Thank you for buying the TKM K4S 4-stroke engine which offers to karting the combination of high
performance and low weight to bring great racing at a budget cost.

TKM K4S engines are designed and manufactured exclusively for use within kart racing environments on fit
for purpose kart tracks with sealed type smooth surfaces. Any other type of usage is outside the engine’s
use of parameters.

TKM K4S engines should only be installed and operated by those with suitable knowledge and experience,
and we take no responsibility for warranty or other claims where incorrect installation or operation has been
carried out.

As with any high performance engine it is vital that you look after the engine to ensure it is running correctly.
Look after the engine well, run it correctly and you’ll have many hours of trouble-free driving.

Please be very careful to study this guide before you install & run the engine to ensure it is being operated
correctly. Also make sure that you keep within the service periods recommended within the guide. We wish
you great racing & fun.

The TKM K4S engine package is provided to you in a form which is easy to fit to your kart and should take
less than an hour with minimal needs.

Warning: Identifies an instruction, which if not followed may cause injury or endanger the life of the driver,

mechanic or third party or may cause damage to your TKM K4S engine.

General precaution and safety information for engine installation & running

Warning: For the best possible engine operation, compliance with the following advice regarding

installation of engine and equipment is required.

Warning: Modifications to engine or equipment are not allowed.

Warning: Besides the engine-specific installation advice, also take note of information from the respective

chassis manufacturer where available.

Step 1

Engine comes complete with:- Radiator (Standard engine mounted or larger Enduro brake side of chassis
mounted), Carburettor, Noise box, Exhaust, Engine Mount (less clamps), and the Oil Breather Condenser
Pot together with the Petrol Pulse Pump mounted on the seat bracket with pipes.

The standard engine mounts are available in either: 90 x 32mm or 92 x 32mm. They are stamped with 90 or
92 on the bottom face in a recess for identification. Other sizes of mounts are available to special order.

Step 2

Place the engine onto the chassis and ensure that the engine mounts fit correctly. Make sure that the engine
is clear of seat brackets and can slide along the chassis rails a small distance to allow for chain adjustment.
We can supply you with a set of 2 rising blocks with 4 longer bolts to raise engine by 9mm to give extra

Содержание K4S

Страница 1: ... hour with minimal needs Warning Identifies an instruction which if not followed may cause injury or endanger the life of the driver mechanic or third party or may cause damage to your TKM K4S engine General precaution and safety information for engine installation running Warning For the best possible engine operation compliance with the following advice regarding installation of engine and equip...

Страница 2: ...smooth steady fall on the pipe from condenser to engine Trim if required and cable tie Without this steady fall oil will collect in pipe and restrict oil returning to engine The larger bore plastic pipe should run straight up from the engine and then naturally over the top of the carb inlet manifold and across to the condenser pot union with a steady rise if possible Again trim if required Secure ...

Страница 3: ...ral fit with no tension on the exhaust manifold If this is not done then the exhaust manifold pipe may touch plastic float bowl on carb during running which will cause dangerous fuel leaks Please note a special Exhaust Manifold and Cranked Exhaust is available for Pro Karts with brake discs located in the centre of the axle Step 8 Fit noise box to carb inlet with the twin air inlet filters facing ...

Страница 4: ... use of the optional Enduro style radiator system This comprises of a larger radiator fitted to the brake side of kart Tal Ko supplies the full kit which includes radiator pipes and mounting brackets The use of an inline thermostat is also advised with this radiator This thermostat is not included in the kit and can also be purchased from Tal Ko Warning The engine temperature should not exceed 90C...

Страница 5: ...brake side mounted optional Enduro type radiator which is recommended for hot climates then a much lower temp range of 60 65C can be achieved If the engine does not reach the minimum specified operating temperature of 50C due to the low ambient temperature then the cooling efficiency of the radiator must be reduced by partially covering the radiator with adhesive tape or similar Note that above ap...

Страница 6: ...r the running in period for racing the use of Castrol EDGE Sport 0W 40 or other equivalent high quality specification synthetic oils is recommended Warning Do not run the engine with incorrect grade oil as this will lead to engine failure Warning Do NOT use motor cycle type oils Oil Change We recommend draining the oil and changing for fresh after every 90 minutes of engine use Some drivers may ch...

Страница 7: ...een set to give an approximate setting for first starting running However it will probably need the tickover speed fine tuning once first started On the top of the carb is the small black plastic choke lever which can be pulled upright to give full choke This should be used in the full choke position to first start the engine from cold Do not depress the throttle when starting on choke as it may c...

Страница 8: ...earing protective clothing for kart operation First with the driver sitting in the kart ensure that the ignition switch is off Then engage the remote hand held starter shaft firmly on the crank nut and hold the starter firmly With the ignition in the off position you should then spin the starter for three or four short 2 second bursts just to ensure that the oil has been pumped around the engine W...

Страница 9: ...ve periods of 15 minutes 0 15 minutes Use minimal throttle starting at first around 4000rpm and do not exceed 5000rpm Use the throttle to power on and off during all of the running in periods Do not hold engine at constant speed but vary up and down Keep a careful eye on the temperature gauge It is a good idea to put one or two pieces of tank tape at the top across the full width of the radiator I...

Страница 10: ...ns is that the engine will not rev above 11950rpm but it does not cut out We advise you not to run for any length of time with the limiter operating Always start with small axle sprockets to establish correct RPMs and then increase or decrease as required For tracks with long straights we advise possible use of a 13 tooth clutch sprocket Clutch This specially designed unit has been made with long ...

Страница 11: ...Not Do Start the engine without circulating priming the oil first with ignition turned off if engine has been left standing for more than 2 hours Leave the engine ticking over with the choke out for long periods it will cause piston and bore wear Rev the engine while standing still premature clutch wear and overheating will result Run the engine without having the correct levels of water coolant o...

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