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WHK-2 TROUBLESHOOTING

10

NOTE:

All troubleshooting diagrams below are for a Furnace or Boiler & Water Heater common vented using a WHK-2 and HSUL,
GPAK-J,1 Series Power Venter or Draft Inducer with 950-1040 24/115 VAC Relay.

SYMPTOM 1: 

HSUL, GPAK - SERIES POWER VENTER OR DRAFT INDUCER OPERATES CONTINUOUSLY. BEFORE 
CONTINUING, THE VENTER SHOULD BE OPERATING WITH NEITHER APPLIANCE CALLING FOR HEAT.

Check wiring inside Venter electrical box from WHK-2 metal conduit.
1) Gray from WHK-2 should be connected to thick Black Venter motor 

wire and terminal 3 or 4 on Venter Relay.

2) Black from WHK-2 should be connected to thin Black wire on  Relay.
3) White from  WHK-2 should be connected to White Venter motor wire.

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

With the Venter Operating, remove the Blue wire from WHK-2 Relay/Timer.  The Venter should
shut off within 10 minutes.

Reconnect the Blue wire on the WHK-2 Relay/Timer, the Venter
should start operation again. Remove the Blue wire from Water
Heater Gas Pressure Switch. The Venter should shut off within 10
minutes.

With the Blue wire still removed from WHK-2 Relay/Timer and
the Venter operating, remove the thin Black wire from the
Venter Relay.  The Venter should shut off within 10 minutes.

Replace WHK-2
Relay/Timer
Part #950-1067

With the Blue and thin Black
wires still removed from the
previous step, remove the
Gray and Blue wires from
the Venter Relay. Check for
continuity between the
Venter Relay terminals
which the Gray and thin
Black wires were connected
to.

Replace Venter
Relay.  Part
#950-1040

The Venter is not wired to the
Furnace/Boiler correctly.
Rewire per the WHK-2
instructions.

Remove all tubing from Gas Pressure
Switch and check Switch for continuity.

Replace WHK-2
Control Cable.  Part
#950-2060.

Replace WHK-2 Gas
Pressure Switch.
Part #950-2080.

Check WHK-2 Gas
Pressure Switch tubing
for blockage.

Repair or replace
tubing.

Check Water Heater
Pressure Tap Port for
pressure with the burner
off.

Contact Water
heater manufacturer
for assistance.

Contact Tjernlund Products,
Inc. at 1-800-255-4208 for
assistance.

The following guide is intended to be used if a problem occurs during the use of the WHK-2 and HSUL, GPAK-J,1 Series Power
Venter or Draft Inducer with 950-1040 24/115 VAC Relay.  At several steps throughout the guide you will be required to measure voltage.

Extreme caution must be exercised to prevent injury.

If you are unable to determine the defective part with the use of this guide,

call your Tjernlund distributor or Tjernlund Products direct at 1-800-255-4208 for further assistance.

Содержание WHK2 MILLIVOLT APPLIANCE INTERLOCK INST. (NOT COMPATIBLE WITH UC1) 8504026 REV A 0600

Страница 1: ...Brass 1 8 NPT male x compression fitting See New Switch Diagram Use thread sealant do not over tighten IMPORTANT DO NOT alter the heater s PILOT GAS LINE See New Switch Diagram 6 Using a tube cutter cut the appropriate length of the supplied 1 4 tubing to reach from the gas pressure switch fitting to the PRESSURE TAP PORT fitting of the thermostat gas control valve Make sure each end of the tubing...

Страница 2: ...S FOR PROPER OPERATION OF HEATER AND RE LIGHTING OF PILOT THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION ADJUSTMENT AND OPERATION OF THIS UNIT READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION ADJUST MENT SERVICE OR MAINTENANCE POSSIBLY RE...

Страница 3: ...al connections 4 Visually verify that all connections of the control cord circuit are intact 5 Follow water heater manufacturer s re lighting instructions attached to water heater or located in water heater owner s manual USER NOTE Since the Power Venter Draft Inducer cannot operate during a power outage the safety interlock controls are designed to prohibit gas flow to the water heater Follow the...

Страница 4: ...itioned so the top of the coil cover is on top of or horizontal to the Solenoid Valve Do not position so that the top of the coil cover is pointing downward All gas piping shall be tested and inspected in accordance with NFPA 54 ANSI Z223 1 part 4 Any leakages shall be located by means of an approved combustible gas detector soap and water or an equivalent nonflammable solution as applicable If le...

Страница 5: ...1 Attach the Linear Limit sensing switch mounting bracket to the top of the water heater using the sheet metal screws provided The Linear Limit bracket should be approximately 1 2 from the draft hood See Diagram E 2 Attach the three Linear Limit capillary mounting brackets around the draft hood equally spaced 3 Insert the Linear Limit spillage sensing switch capillary into the U of the Linear Limi...

Страница 6: ... 2 to an HST GPAK T Series Power Venter or Draft Inducer with 950 1067 Relay Timer refer to page 5 of these instructions for wiring details If interlocking the WHK 2 to an HSUL GPAK Series Power Venter or Draft Inducer with 950 1040 Relay refer to the steps below for wiring details 115 VAC INTERLOCK WITH HSUL GPAK SERIES POWER VENTERS OR DRAFT INDUCER WITH 950 1040 24 115 VAC RELAY 1 Remove the BL...

Страница 7: ...nected to terminal L1 of the Venter Relay Timer to the BLACK wire from the WHK 2 Module secure with a wire connector See Diagram T NOTE This connection allows the Venter to operate independently of the WHK 2 Module through the furnace boiler control circuit 5 Connect the WHITE lead from the WHK 2 to the WHITE lead connected to terminal L2 of the Venter Relay Timer and the WHITE motor lead Secure w...

Страница 8: ...oses completing the circuit between the WHK 2 Transformer and terminals 4 5 of WHK 2 Relay Timer 3 When terminals 4 5 of the WHK 2 Relay Timer receive 24V an internal switch of the WHK 2 Relay Timer closes between L1 and BLK MTR sending current to the Gray of the WHK 2 metal conduit 4 When the water heater thermostat is satisfied the Gas Pressure Switch will open disrupting 24V to terminals 4 5 of...

Страница 9: ...RNACE OR BOILER AND WATER HEATER COMMON VENTED WHK 2 CONNECTED TO AN HST GPAK T SERIES POWER VENTER OR DRAFT INDUCER WITH 950 1067 RELAY TIMER FURNACE OR BOILER AND WATER HEATER COMMON VENTED NOTE On the GPAK T Series the wire color from terminal 4 of Relay Timer is BLUE The wire from terminal 5 is ORANGE ...

Страница 10: ...mmon terminal of the Gas Pressure Switch Diagram V 2 Push the remaining BLACK lead from the 6 18 2 sensing switch cable onto one of the terminals on the Solenoid Valve Diagram W 3 Push the YELLOW lead from the 25 control cable onto the remaining terminal on the Solenoid Valve Diagram W 4 Push the RED lead from the 25 control cable onto the piggyback terminal joined with common on the Gas Pressure ...

Страница 11: ...a potentially hazardous condition It is not designed to and cannot replace regular vent system inspection appliance servicing and combustion testing DO NOT USE IT AS A SUBSTITUTE FOR PROFESSIONAL APPLIANCE MAINTENANCE 1 Close all doors and windows of the building If appliance is installed in utility room or closet close the entrance door to this room Close fireplace dampers 2 Turn on clothes dryer...

Страница 12: ... Venter Relay The Venter should shut off within 10 minutes Replace WHK 2 Relay Timer Part 950 1067 With the Blue and thin Black wires still removed from the previous step remove the Gray and Blue wires from the Venter Relay Check for continuity between the Venter Relay terminals which the Gray and thin Black wires were connected to Replace Venter Relay Part 950 1040 The Venter is not wired to the ...

Страница 13: ...Venter motor wire Jump the Red Black and Blue wires on Water Heater Gas Pressure Switch The Venter should start SYMPTOM 3 HSUL GPAK SERIES POWER VENTER OR DRAFT INDUCER OPERATES WITH WATER HEATER NOT WITH FURNACE OR BOILER BEFORE CONTINUING THE WHK 2 SHOULD HAVE POWER THE WATER HEATER SHOULD BE OFF AND THE FURNACE OR BOILER SHOULD BE CALLING FOR HEAT Check wiring inside Venter electrical box from ...

Страница 14: ...elay Timer 950 1067 Linear Limit Spill Switch 950 2064 Pilot Saver Kit Optional 950 2061 WHAT IS NOT COVERED Product installed contrary to our installation instructions Product that has been altered neglected or misused Product that has been wired incorrectly Product that has been damaged by a malfunctioning or mistuned burner Any freight charges related to the return of the defective part Any lab...

Страница 15: ...TYPICAL APPLICATION 13 FURNACE OR BOILER WITH MILLIVOLT WATER HEATER MILLIVOLT WATER HEATER ...

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