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Table of Contents

Safety Precautions .................................................................2
Specifications .........................................................................3
General Description ...............................................................4
Operation ................................................................................4

Setup ....................................................................................4
Preparing to Paint .................................................................4
Painting .................................................................................5
Control Panel Indicators .......................................................5
Xact Digital Control System Operation .................................6
Pressure Relief Procedure ...................................................7

Spraying ..................................................................................8

Spraying Technique ..............................................................8
Practice .................................................................................8

Cleanup ...................................................................................9
Maintenance............................................................................9

General Repair and Service Notes.......................................9
Replacing the Motor ...........................................................10
Replacing the Gears ...........................................................10
Replacing the Transducer ...................................................11
Replacing the PRIME/SPRAY Valve ...................................11
Servicing the Fluid Section .................................................12
Replacing the Filters ...........................................................13

Troubleshooting ...................................................................14

Xact Digital Control System Error Messages .....................15

Parts Listings........................................................................20

Main Assembly....................................................................20
Skid Assembly ....................................................................21
Siphon Assembly ................................................................21
Fluid Section Assembly ......................................................22
Drive Assembly ...................................................................23
High Rider Cart Assembly ..................................................24
Labels .................................................................................24
Electrical Schematic ...........................................................24
Accessories ........................................................................25

Warranty ................................................................................28

Safety Precautions

This manual contains information that must be read and
understood before using the equipment. When you come to an
area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information will
follow.

This symbol indicates a potential hazard to you or to the
equipment.  Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.

HAZARD: Injection injury  -  A high pressure fluid stream

produced by this equipment can pierce the
skin and underlying tissues, leading to serious
injury and possible amputation.  See a
physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT!  Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the sprayer is 3300 PSI/
22.8 MPa fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body. 

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

2

© Titan Tool Inc.  All rights reserved.

• NEVER allow any part of the body to touch the fluid stream.

DO NOT allow body to touch a leak in the fluid hose.

• NEVER put hand in front of the gun.  Gloves will not

provide protection against an injection injury.

• ALWAYS lock gun trigger, shut pump off, and release all

pressure before servicing, cleaning tip or guard, changing
tip, or leaving unattended. Pressure will not be released
by turning off the motor.  The PRIME/SPRAY valve handle
must be turned to PRIME to relieve the pressure.  Refer to
the PRESSURE RELIEF PRESSURE described in the
pump manual.

• ALWAYS keep tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning
device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse.  A leak can inject material into the skin.  Inspect
the hose before each use.

• NEVER use a spray gun without a working trigger lock

and trigger guard in place.

• All accessories must be rated at or above the maximum

operating pressure range of the airless sprayer.  This
includes spray tips, guns, extensions, and hose.

HAZARD: EXPLOSION AND FIRE - Solvent and paint

fumes can explode or ignite.  Severe injury
and/or property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulation
of flammable vapors.

• Avoid all ignition sources such as static electricity sparks,

electrical appliances, flames, pilot lights, hot objects, and
sparks from connecting and disconnecting power cords or
working light switches.

• Do not smoke in spray area.
• Fire extinguisher must be present and in good working

order.

• Place pump at least 25 feet (7.6 m) from the spray object

in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area
must be extremely well ventilated.  The pump contains
arcing parts that emit sparks and can ignite vapors. 

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Use only conductive or grounded high-pressure fluid hose.

Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.
• Always flush unit into separate metal container, at low

pump pressure, with spray tip removed.  Hold gun firmly
against side of container to ground container and prevent
static sparks.

• Follow material and solvent manufacturer's warnings and

instructions.

• Use extreme caution when using materials with a

flashpoint below 70° F (21° C). Flashpoint is the
temperature at which a fluid can produce enough vapors
to ignite.

• Plastic can cause static sparks.  Never hang plastic to

enclose spray area.  Do not use plastic drop cloths when
spraying flammable materials.

• Use lowest possible pressure to flush equipment.

NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury.  It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity.  Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.

Содержание 440ix

Страница 1: ... this manual 440ix Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference X Lock Theft Deterrent System Security Code Model Numbers Skid Basic 700 3030 Skid Loaded 700 3035 High Rider Basic 700 3040 High Rider Loaded 700 3045 ...

Страница 2: ...RESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before flushing or cleaning the system Paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use NEVER use a spray gun without a w...

Страница 3: ... the airless sprayer Do not spray outdoors on windy days Wear clothing to keep paint off skin and hair Always unplug cord from outlet before working on equipment Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having...

Страница 4: ...ng or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a co...

Страница 5: ...uard installed Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 13 Lock the gun by turning the gun trigger lock to the locked position 14...

Страница 6: ...essure will change accordingly SET PSI 3000 ACTUAL PSI 2950 MENU SELECT 4 3 2 1 Display Function Keys 6 Titan Tool Inc All rights reserved Menu Screens Several menu screens are available for the user to customize and monitor sprayer operation They include Main Screen User Pre Sets Volume Pumped Job Volume Unit Serial TImers Job Timers Service Time Pressure Security Code Prime and Pulse Clean Main ...

Страница 7: ...ctly the display will return to the Enter New Code Number screen and the process will repeat NOTE If there is no action at any menu screen for 30 seconds the display will go back to the Main Screen NOTE To remove the security function enter 1111 at the Enter New Code Number screen this is the default code that leaves the sprayer unlocked As a result the Main Screen will appear at sprayer startup E...

Страница 8: ...o as to lap the previous pattern by 50 Too Thick Offspray Arcing Gun at angle start stroke release trigger pull trigger end stroke WARNING 8 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly ag...

Страница 9: ... the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING CAUTION WARNING 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area Do not store the unit under pressure Maintenance Before proceed...

Страница 10: ...t of the motor crankshaft that extends through the slider assembly 10 Titan Tool Inc All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 At the electronic pressure control EPC on the back off the motor disconnect the wire coming from the potentiometer and the wire coming from...

Страница 11: ...al 9 Using a wrench remove the transducer assembly from the pump block 10 Thread the new transducer assembly into the pump block Tighten securely with a wrench 11 Plug the new transducer wire into the transducer jumper refer to the electrical schematic in the Parts List section of this manual 12 Reassemble the pump by reversing steps 1 7 T Slot Pump Housing Pump Block Pump Block Mounting Screw Fro...

Страница 12: ...ly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Cage Piston Rod Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing Teflon O Ring Inlet Cage Foot Valve Seal Pump Block WARNING 12 Titan Tool Inc All rights reserved Repacking the Fluid Section 1 Remove the foot valve assembly using the steps in the Servicing the Valves procedure above 2 Using 3 8 a hex ...

Страница 13: ...ing 2 Turning clockwise unscrew the filter from the pump block 3 Inspect the seal Based on inspection clean or replace the seal 4 Turning counterclockwise thread the new or cleaned filter into the pump block 5 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Seal Filter Filter Housing NOTE Left handed threads require turning the filter clockwise to...

Страница 14: ... service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1 Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came w...

Страница 15: ...ucer screen appears when the transducer has become disconnected or is defective Take the sprayer to a Titan authorized service center for repair Check Motor Screen The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Titan authorized service center for repair Low Voltage Screen The Low Voltage screen appears when the sprayer shuts down because of low inp...

Страница 16: ...e ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs dégagées par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels sérieux ou dommages matériels MESURES PRÉVENTIVES Veiller à éviter toute accumulation de vapeurs inflammables en vous assurant que la zone où la pulvérisation a lieu est suffisamment ventilée Veiller à éviter la présen...

Страница 17: ...es risques et responsabilités lorsqu il utilise des pièces qui ne sont pas conformes aux caractéristiques techniques minimales ainsi qu aux dispositifs de sécurité du fabricant de la pompe Vérifier avant toute utilisation que les flexibles ne présentent pas d entaille ou de fuite que le couvercle ne soit pas gonflé et que les raccords ne soient pas endommagés Si le flexible a subi l un des dommage...

Страница 18: ...d PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que está dentro del área de atomización se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignición como son las chispas electrostáticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz q...

Страница 19: ...mplácela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presión de 3300 lb pulg2 22 8 MPa o mayor No atomice en días con viento Use ropa que evite el contacto de la pintura con la piel y el cabello Español Instrucciones para conectar a tierra Este producto se debe conectar a tierra En caso ...

Страница 20: ...20 Titan Tool Inc All rights reserved Parts List Main Assembly 1 3 6 5 7 8 9 10 4 11 2 16 17 18 19 20 21 22 23 24 14 15 13 12 High Rider Model ...

Страница 21: ... 304 Pail hook high rider 1 20 710 033 Hex screw high rider 2 21 702 239 Return hose high rider 1 22 755 225 Siphon tube high rider 1 23 730 334 Hose clip high rider 1 24 710 046 Inlet screen high rider 1 704 473 Control panel cover for sprayers without Xact Digital Control System not shown Skid Assembly Item Part Description Quantity 1 700 761 Cord wrap 1 2 710 199 Plug 4 3 704 164 Leg left 1 4 7...

Страница 22: ...embly Skid P N 704 538 High Rider 704 571 1 2 3 4 5 8 10 11 13 12 14 15 16 17 18 9 7 6 20 21 22 23 24 26 25 19 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Install lower packing with the beveled edge facing up Beveled Edge ...

Страница 23: ...mbly 1 24 700 252 Cam base 1 25 700 697 Valve handle 1 26 700 759 Groove pin 1 27 762 202 Packing tool not shown 1 700 258 PRIME SPRAY valve assembly includes items 22 26 704 560 Piston assembly includes items 7 11 704 586 Repacking kit includes items 2 3 6 8 9 13 15 and 17 Also included are packing grease P N 700 203 and piston guide tool P N 700 793 3 1 4 5 2 7 6 8 9 10 11 12 Drive Assembly Item...

Страница 24: ...erformed by an authorized service center High Rider Cart Assembly P N 704 574 Item Part Description Quantity 1 704 573 Cart weldment includes item 5 1 2 704 355 Cap 2 3 704 354 Spacer 4 4 704 353 Wheel 2 5 710 199 Plug 4 1 2 3 5 4 Labels Part Description 313 1638 Front cover label 313 1629 Motor cover label 313 1673 Warning label injection explosion 313 1847 Shock hazard label 313 1906 Infinity mo...

Страница 25: ...00 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter NOTE Do not exceed the sprayer s recommended tip size Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer ef...

Страница 26: ...26 Titan Tool Inc All rights reserved Notes ...

Страница 27: ... Titan Tool Inc All rights reserved 27 Notes ...

Страница 28: ... TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAI...

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