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OPERATIONS MANUAL

TE-5000D Total Suspended Particulate

High Volume Air Sampler

With Digital Timer

Tisch Environmental, Inc.

145 South Miami Avenue

Village of Cleves, Ohio 45002

Toll Free

: (877) 263 -7610 (TSP AND-PM10)

Direct

: (513) 467-9000

FAX

: (513) 467-9009

[email protected]

www.tisch-env.com

Содержание TE-5000D

Страница 1: ...d Particulate High Volume Air Sampler With Digital Timer Tisch Environmental Inc 145 South Miami Avenue Village of Cleves Ohio 45002 Toll Free 877 263 7610 TSP AND PM10 Direct 513 467 9000 FAX 513 467 9009 sales tisch env com www tisch env com ...

Страница 2: ...TE 5000D TSP 2 Operations Manual TE 5000 D TSP ...

Страница 3: ...ver 20 years of experience each in the design manufacture and support of air pollution monitoring equipment Our modern well equipped factory quality philosophy and experience have made TEI the supplier of choice for air pollution monitoring equipment Now working on the fourth generation TEI has state of the art manufacturing capability and is looking into the future needs of today s environmental ...

Страница 4: ...______________________________________________ 8 Calibration Kits __________________________________________________________________________ 9 Parts _________________________________________________________________________________ 10 Assembly _________________________________________________________________________ 12 Gabled Roof Assembly ___________________________________________________________...

Страница 5: ...ssembly___________________________________________________________ 37 TE 5003 Filter Holder Assembly ____________________________________________________________ 38 Calibration Worksheet ______________________________________________________________ 39 Calibrator Certificate _______________________________________________________________ 40 ...

Страница 6: ...at do not adhere to Tisch Environmental guidelines and standards If you have concerns about the safety of your product or questions about safe practices contact Tisch Environmental by phone or e mail to speak with a representative Important Safety Instructions Read and understand all instructions Do not dispose of these instructions Failure to follow all instruction listed in this manual may resul...

Страница 7: ...nt of this system needs to be transported DO NOT carry the unit by its power cord or unplug the unit by yanking the cord from the outlet Pull the plugs not the cords to reduce risk of damage to unit Keep all cords away from heat oil sharp objects and moving parts Extension Cords It is always advisable to use the shortest extension cord possible Grounded units require a three wire extension cord As...

Страница 8: ...TE 5010 Voltage Variator and TE 303 Digital Timer Elapsed Time Indicator Applications Ambient air monitoring to determine suspended particulate levels relative to air quality standards Impact of a specific source on ambient levels of suspended particulates by incorporating a wind direction activation modification which permits the sampler to operate only when conditions are such that a source rece...

Страница 9: ...rator The infinite resolution lets the technician select the desired flow resistance The TE 5028 calibration kit includes carrying case 30 slack tube water manometer adapter plate 3 piece of tubing and TE 5028A orifice with flow calibration certificate Optional electronic manometer is available Each TE 5028A is individually calibrated on a primary standard positive displacement device Rootsmeter w...

Страница 10: ...0volt 50hz TE 5000DXZ 220volt 60hz Digital Timer TE 303 110volt TE 303X 220volt Continuous Flow Recorder TE 5009 110volt 60hz TE 5009X 220volt 50hz TE 5009XZ 220volt 60hz Motor Voltage Control TE 5010 110volt 60hz TE 5010X 220volt 50hz TE 5010XZ 20volt 60hz Blower Motor Assembly with Tubing TE 5005 110volt TE 5005X 220volt ...

Страница 11: ... x 10 TSP Stainless Steel Filter Holder TE 5003 Filter Holder Gasket TE 5005 9 Envelope box of charts and manual TE 106 2 Lid Box 19 x 14 x 14 9 lbs Gabled Roof TE 5001 10 Save the shipping containers and packing material for future use ...

Страница 12: ...box inside of shelter is the TE 5003 Filter Holder with TE 5005 9 gasket Remove from boxes 3 Screw TE 5005 Filter Holder onto TE 5005 Blower Motor Assembly tubing and power cord to the right make sure TE 5005 9 gasket is in place 4 Lower Filter Holder and Blower Motor down through top support pan in shelter Connect tubing from pressure tap of blower motor to TE 5009 Flow Recorder 5 Open lid box an...

Страница 13: ... 3 8 pan head screw 1 pc 6 32 hex nut 1 pc 20 chain with S hook 1 pc TE 5001 10 9 roof back catch 1 pc TE 5001 10 10 front catch 1 pc TE 5001 10 11 rear lid hasp Step 1 Secure TE 5001 10 10 front catch to the shelter using 2 10 24 pan head screws with stop nuts Do not tighten completely this may need to be adjusted after final assembly Step 2 Secure TE 5001 10 9 roof back catch to the back of shel...

Страница 14: ...elter Use the 4 10 24X pan head screws that were removed preciously to attach the lid hinges to the shelter Tighten completely Step 5 Adjust the front and rears catch to be sure that the lid slots lowers over it when closing Tighten the roof back hasp and front catch completely Step 6 Attach the chain and S hook assembly to the side of the shelter with a 6 32 x 3 8 pan head screw Step 7 The Lid ca...

Страница 15: ...ord set The male cord set of the Motor Voltage Control plugs into the TE 5007 7 Day Mechanical Timer timed female cord set which is on the left side of timer The other female cord set on timer on the right is hot all the time and plugs into the TE 5009 Continuous Flow Recorder male cord set The male cord set of timer plugs into the line voltage ...

Страница 16: ...ounter clockwise on to the top loading adapter plate A sampling filter is generally not used during this procedure 3 Allow the sampler motor to warm up to its normal operating temperature 4 Conduct a leak test by covering the holes on top of the orifice and pressure tap Listen for a high pitched squealing sound made by escaping air If this sound is heard a leak is present and the top loading adapt...

Страница 17: ...fice s n the orifice Qstandard slope and intercept with date last certified todays date site location and the operators initials 8 Disconnect the sampler motor from its power source and remove the orifice and top loading adapter plate Re connect the sampler motor to the variac TE 5010 An example of a Lead or TSP Sampler Calibration Data Sheet has been attached with data filled in from a typical ca...

Страница 18: ... equation IC I Sqrt Pa 760 298 Ta where IC continuous flow recorder readings corrected to current Ta and Pa I continuous flow recorder readings during calibration Pa ambient barometric pressure during calibration mm Hg 760 standard barometric pressure a constant that never changes mm Hg Ta ambient temperature during calibration K K 273 C 298 standard temperature a constant that never changes K Aft...

Страница 19: ...ksheet column Qstd the flow rates that are within this range can be identified along with the chart reading that represents them For instance if you wanted to set this sampler at 1 451 m3 min 51 24 CFM Make sure the variac TE 5010 is plugged in and a filter is in place you would turn the shaft lock on the variac TE 5010 until the continuous flow recorder read 57 on the chart By making sure that th...

Страница 20: ...rometric pressure during calibration mm Hg 760 standard barometric pressure a constant that never changes mm Hg m Qstandard slope of orifice calibration relationship b Qstandard intercept of orifice calibration relationship Note that the ambient temperature is needed in degrees Kelvin to satisfy the Qstd equation Also the barometric pressure needs to be reported in millimeters of mercury and it ha...

Страница 21: ...tion mm Hg 760 standard barometric pressure mm Hg Ta ambient temperature during calibration K K 273 C 298 standard temperature K Inserting the data from run point one on the calibration worksheet we get 11 IC 52 Sqrt 749 3 760 298 293 2 12 IC 52 Sqrt 1 0020615 13 IC 52 1 0010302 14 IC 52 05357 This procedure should be completed for all five run points EPA guidelines state that at least three of th...

Страница 22: ...can be determined some preliminary algebra is necessary x y x2 xy x 2 y 2 n y and x need to be determined 17 x 1 831 1 631 1 451 1 264 1 119 7 296 18 y 52 06 47 05 42 05 37 04 33 04 211 24 19 x2 1 831 2 1 631 2 1 451 2 1 264 2 1 119 2 10 96798 20 y2 52 06 2 47 05 2 42 05 2 37 04 2 33 04 2 9155 7518 21 xy 1 831 52 06 1 631 47 05 1 451 42 05 1 264 37 04 1 119 33 04 316 865528 22 n 5 23 x x n 1 4592 ...

Страница 23: ...10 96798 10 646323 30 𝑠𝑙𝑜𝑝𝑒 8 62412 0 321657 31 slope 26 811541 32 intercept 42 248 26 811541 1 4592 33 intercept 42 248 39 1234 34 intercept 3 1246 35 correlation coeff 5 337 44622 7518 9155 5 231616 53 96798 10 865528 316 24 211 296 7 5 36 correlation coeff 5 4674 8924 7518 9155 646323 10 96798 10 865528 316 207 1541 37 correlation coeff 4674 8924 7518 9155 646323 10 96798 10 2414 308 865528 316...

Страница 24: ...ation coeff 6252099 8 62412 8 41 correlation coeff 9998 A calibration that has a correlation coefficient of less than 990 is not considered linear and should be re calibrated As you can see from the worksheet we have 5 Qstd numbers that are in the TSP range 1 1 1 7 and the correlation coeff is 990 thus we have a good calibration ...

Страница 25: ...recorder reading you would use is 36 Put that into the formula on bottom of worksheet 1 m I Sqrt 298 Tav Pav 760 b m sampler slope b sampler intercept I average chart response Tav daily average temperature Pav daily average pressure Sqrt square root Example m3 min 1 26 8212 36 Sqrt 298 291 5 746 8 760 3 1104 m3 min 0372839 36 Sqrt 1 0222984 0 9826315 3 1104 m3 min 0372839 36 Sqrt 1 0045426 3 1104 ...

Страница 26: ...refully and secure with the S hook 6 Make sure all cords are plugged into their appropriate receptacles and the rubber tubing between the blower motor pressure tap and the TE 5009 continuous flow recorder is connected be careful not to pinch tubing when closing door 7 Prepare TE 5009 continuous flow recorder as follows a Clean any excess ink and moisture on the inside of recorder by wiping with a ...

Страница 27: ...filter Carefully remove the exposed filter from the supporting screen by holding it gently at the ends not at the corners Fold the filter lengthwise so that sample touches sample 10 It is always a good idea to contact the lab you are dealing with to see how they may suggest you collect the filter and any other information that they may need ...

Страница 28: ... time HHMM press ENT 4 Select DURATION insert desired duration 0003 3 minutes 0030 30 minutes 0300 3 hours 3000 30 hours 5 Select repeat select detailed repeat interval 1 in 1 sample every day 1 in 2 sample every other day 1 in 3 sample every 3 days 1 in 6 sample every 6 days 1 in 7 sample every 7 day or custom sampling schedules HHMM press ENT 6 SELECT Save and Exit 7 During a sample the timer ca...

Страница 29: ...tracking motor life calibration frequency or user based event 1 Press F3 for set up 2 Select ETI and press ENT 3 To reset ETI s select desired ETI press ENT confirm YES or NO and press ENT 4 To Set ALERT select desired ETI ALERT press ENT enter alert set point press ENT 5 Press ESC to return to the main status screen Manual Motor Control The TE 303 digital timer is equipped with a manual motor con...

Страница 30: ...ure that all electrical connections are secure Make sure flow controller if applicable is adjusted properly Check power supply Make sure timer is on Check for loose or damaged wires Mechanical timer not working Make sure trippers are set properly Make sure that trippers are not pressed against switch at start up the timer need to rotate a few degrees before the trippers hit the switch Check for lo...

Страница 31: ... Motor Flow Rate Too Low Check for leaks Check filter media placement Ensure only one piece of filter paper is installed Check Flow Controller Check flow valve TE 1000PUF samplers only Ensure proper voltage is being supplied Check calibration Chart Recorder not working Replace pen point Make sure pen point is touching chart Make sure pen point is on 0 Make sure tubing from motor is in place Check ...

Страница 32: ...he sampler has been established 1 Make sure all gaskets including motor cushion are in good shape and that they seal properly 2 The power cords should be checked for good connections and for cracks replace if necessary CAUTION DO NOT allow power cord or outlets to be immersed in water 3 Inspect the filter screen and remove any foreign deposits 4 Inspect the filter holder frame gasket each sample p...

Страница 33: ...not be confused if your equipment differs from what is pictured 1 Remove the blower motor from the filter holder Place on work bench Remove the flange by removing the four bolts This will expose the gasket and the motor 2 Turn assembly on side loosen the cord retainer and then push cord into housing and at the same time let motor slide out exposing the brushes 3 Looking down at motor There are 2 b...

Страница 34: ... brush holder clamps back onto brushes 8 Make sure quick disconnect tabs are firmly seated into tab slot Check field wires for good connections 9 Assemble motor after brush replacement by placing housing over and down on the motor at same time pull power cord out of housing being careful not to pinch any motor wires beneath the motor spacer ring 10 Secure power cord with the cord retainer cap ...

Страница 35: ...wer motor down through top support pan on shelter IMPORTANT To enhance motor life Change brushes before brush shunt touches armature Seat new brushes by applying 50 voltage for 10 to 15 minutes the TE 5075 brush break in device allows for the 50 voltage TE 116311 110v MFC Motor TE 33384 110v MFC Motor Brush Green TE 116312 220v MFC Motor TE 33378 220v MFC Motor Brush Brown ...

Страница 36: ...nship is considered warranty service and is performed free of charge The expense of warranty shipping charges to and from our factory will be borne by Tisch Environmental Service performed to rectify an instrument malfunction caused by abuse acts of god or neglect and service performed after the one year warranty period will be charged to the customer at the current prices for labor parts and tran...

Страница 37: ...TE 5000D TSP 37 Operations Manual Assembly Drawings TE 5005 Blower Motor Assembly ...

Страница 38: ...TE 5000D TSP 38 Operations Manual TE 5003 Filter Holder Assembly ...

Страница 39: ...TE 5000D TSP 39 Operations Manual Calibration Worksheet ...

Страница 40: ...TE 5000D TSP 40 Operations Manual Calibrator Certificate ...

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