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Carburetor Floods 

 

1.  Dirt or foreign particles preventing inlet               
      needle from seating.  
 

 

 

2.  Diaphragm lever spring not seated on 

lever dimple. 

 
3.  Diaphragm improperly installed in 

carburetor. 

 

Engine Will Not Accelerate. 

 
1.  Idle mixture too lean. 
 
2.  Incorrect setting on diaphragm lever. 
 
3.  Diaphragm cover plate loose. 
 
4.  Diaphragm gasket leaking. 
 
5.  Main fuel orifice plugged. 
 
 

 

Engine Will Not Idle 

 
1.  Incorrect idle adjustment. 
 
2.  Idle discharge ports or channels clogged. 
 
3.  Diaphragm lever set incorrectly. 
 
4.  Throttle shutter cocked in the throttle bore 

causing fast idle. 

 
5.  Dirty nozzle check valve or outlet screen. 
 

6. 

Welch plug covering the idle discharge 
ports does not seal.  This causes the 
engine to idle with idle mixture screw shut 
off.

 

Engine Runs Out Lean 

 
1.  Tank vent not operating correctly. 

2. 

Leak in fuel system from tank to pump

 

3. 

Ruptured fuel pump diaphragm

4.  Main fuel orifice plugged. 

Carburetor Runs Rich with High Speed 
Mixture Screw Shut Off 

 

1.  The 3/6” diameter nozzle cup plug, nozzle 

check valve cage, is not sealing. 

 
 
 

Remove, clean and replace. 
 
 
Remove, lever and reinstall 
 
 
Replace diaphragm or correct installation. 
 
 
 

Readjust 
 
Reset 
 
Tighten 
 
Replace 
 
Remove diaphragm cover, diaphragm, 
diaphragm lever and high speed mixture 
screw.  Clean out orifice by blowing through 
high speed mixture screw threaded hole. 

Reset to best idle. 

Blow out with compressed air, or, if compressed air 
is not available, clean and flush with gasoline. 

Reset diaphragm lever so it is flush with the 
floor of the diaphragm chamber. 
Reset 
 
 
Clean or replace 
 

Replace welch plug, following instructions outlined 
in service hints. 

 
 

 

Clean, if possible, or replace 

Tighten or replace fittings or line 

Replace 

Clean 

 

 

Install new plug or new cage

 

 

 
 

TROUBLE SHOOTING 

Set engine idling speed in accordance with engine manufacturer's recommendation.

 

Содержание HU Series

Страница 1: ...SERVICE MANUAL TILLOTSON LTD CLASH INDUSTRIAL ESTATE TRALEE CO KERRY IRELAND PHONE 353 66 7121911 FAX 353 66 7124503 e mail sales tillotson ie ...

Страница 2: ...mp Diaphragm Inlet Valve 5B Pump Diaphragm Outlet Valve 6 Fuel Pump Body 7 Fuel Pump Gasket 8 Fuel Inlet 9 Impulse Channel 10 Throttle Shutter 11A Primary Idle Discharge Port 11B Secondary Idle Discharge Port 12 Body 13 Idle Fuel Adjustment 14 Metering Chamber 15 Idle Fuel Adjustment Orifice 16 Diaphragm Cover 17 Metering Diaphragm 18 Atmospheric Chamber 19 Atmospheric Vent 20 Main Fuel Adjustment...

Страница 3: ... the needle on its seat A metering diaphragm is subjected to engine suction on the metering chamber side and atmospheric pressure on the vented side Atmospheric pressure on the vented side pushes the diaphragm toward the inlet control lever opening the inlet needle to allow fuel to enter the metering chamber from which it is then delivered into the mixing passages The inlet control lever hooks on ...

Страница 4: ...press the inlet control lever overcoming inlet tension spring pressure permitting fuel to enter through the inlet seat then into the fuel chamber side of main diaphragm up through the idle and high speed fuel supply orifices and channels and out the discharge ports to the engine IDLING OPERATION When engine is idling throttle shutter is partially cracked Engine suction is transmitted through the p...

Страница 5: ... the venturi throat is less than existing within main diaphragm fuel chamber fuel is drawn up through high speed mixture orifice and out main fuel discharge port into air stream entering engine intake HIGH SPEED OPERATION As the throttle shutter progressively opens from intermediate position to full open position the air velocity through the venturi increases and fuel is metered up through high sp...

Страница 6: ...y and locates on the dimple of the inlet control lever as illustrated above CAUTION Do not stretch spring Inlet control lever is properly set when flush with the floor of the diaphragm chamber If diaphragm end of control lever is low pry up If lever is high depress diaphragm end and push on needle for proper adjustment See illustration On some models the inlet control lever is hooked to the inlet ...

Страница 7: ...uel system from tank to pump 3 Ruptured fuel pump diaphragm 4 Main fuel orifice plugged Carburetor Runs Rich with High Speed Mixture Screw Shut Off 1 The 3 6 diameter nozzle cup plug nozzle check valve cage is not sealing Remove clean and replace Remove lever and reinstall Replace diaphragm or correct installation Readjust Reset Tighten Replace Remove diaphragm cover diaphragm diaphragm lever and ...

Страница 8: ...8 ...

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