2.5
CRIMPING CABLE
1. Insert the properly assembled connector into the crimping
head.
2. Pull the trigger to make the crimp.
3. Hold the trigger down until the crimping tool achieves
pressure relief, which is accompanied by an audible “pop”.
4. The crimping tool returns automatically.
5. Position the crimping tool for the next crimp. Repeat
Steps 2 and 3 for the next crimp (see Figure 1).
Sta-Kon
®
Terminals
One crimp required.
Sta-Kon
®
Splice
Two crimps required, one
crimp on each side.
Crimp
Non Insulated
Insulated
Non Insulated
Insulated
FIGURE 2
Crimp
Crimp
Crimp
Crimp
Crimp
NOTE:
If it is necessary to retract the ram before a crimping
cycle is complete, push the retract button which will result in
the complete retraction of the ram.
Problem
Probable Cause
Probable Remedy
Tool is inoperative.
Dirt, Contaminants, etc., in ram area of tool.
Clean tool.
Crimping tool battery contacts damaged.
Reform contacts.
Tool components worn or damaged.
Return tool to an authorized Thomas & Betts service center.
Battery contacts dirty
Clean contacts with nonflammable contact cleaner or pencil eraser
Battery discharged
Charge or replace battery
Dies stop during operation.
Oil level is low.
Return to an authorized T&B Tool Service Center.
Air in hydraulic system.
Pull trigger and hold retract button simultaneously. Hold for approximately 10
seconds.
LED glows for 20 seconds.
Battery charge low.
Charge or replace battery.
Tool loses oil.
Damaged internal seal.
Return tool to an authorized T&B Tool Service Center.
For parts and service, contact Thomas & Betts Tool Service center at
1-800-284-TOOL
(8665).
MAINTENANCE
3.0
3.1
EACH OPERATING DAY
BEFORE USE:
1. Inspect dies for wear or damage such as cracks,
gouges, or chips.
2. Inspect the tool for damage or leaks. If damage
is detected, return the tool to an authorized
Thomas & Betts service center for inspection.
AFTER USE:
1. Wipe all tool surfaces clean with a damp cloth
and mild detergent.
TA02712 G
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Skin injection hazard:
Do not use hands to check for oil leaks.
High pressure oil easily punctures skin
causing serious injury. If injured, seek
medical help immediately to remove oil.
WARNING
2. Fully retract the ram. Place the tool in the
carrying case. Store in a cool, dry place.
3. Charge the battery.
MONTHLY:
Thoroughly clean all surfaces.
ANNUALLY OR AFTER 10,000 CRIMPS:
Return the tool to an authorized Thomas & Betts
service center for inspection.
Do not use solvents or flammable
cleaners to clean the crimping tool body.
Solvents could ignite, causing serious
injury or property damage.
WARNING
TROUBLESHOOTING
4.0
4.1
PROBLEMS & REMEDIES
Keep hands away from the crimping
head when crimping. Failure to observe
this warning could result in severe injury.
WARNING
