background image

6.

Step 10

If liftgate installation is on a flatbed vehicle, fabricate load bearing support tubes and

diagonal braces as shown in Figure 10. Square the support tubes with the bed and

perpendicular to the ground as shown, and weld braces to vehicle body and support

tubes. Then weld liftgate rails to support tubes on both the inside and outside corners

of each rail.

Step 11  

Weld cylinder housing to rear of body payload area. Note: Some models have plastic

oil reservoirs on their power units. Necessary precautions must be taken during

welding to prevent heat damage to reservoirs on these models. Recheck all welds

and remove forklift or crane from liftgate. Remove lifting crossbar from rails and grind

rails smooth.

Step 12

If possible, install diagonal braces from the lower part of the rails to the vehicle body

(see Figure 11). On lower bed heights, the rails may need trimmed to maintain an

adequate 18" of ground clearance. NEVER trim the rails more than 25" from the

ground OR so high that lower nylon wear pads drop, EVEN PARTIALLY, out of rails,

which may cause liftgate to jam up or cause damage to liftgate (see Figure 11). This

25" maximum dimension MUST be measured on an unloaded truck, or this dimension

will be exceeded when the truck is unloaded. (On special orders, consult factory as

the allowable trim dimensions may vary from what is shown here).

Содержание TVLR 125

Страница 1: ...P IN VEHICLE PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT TAILGATES INC 600 East Wayne Street Celina Ohio 45822 Phone 419 586 7727 Fax 419 586 9724 HIEMAN NTEA...

Страница 2: ...the bed height when vehicle is parked on a level surface 3 Refer to figure 1 and table 1 for overall dimensions of liftgates and bed height ranges for different models 4 The TVLR series railgates are...

Страница 3: ...ns where possible If obstruction can not be removed use 4 spacers 12 long x 3 wide by depth of interference and weld to top and bottom of rails See figure 2 If structural angle or tubing is used for s...

Страница 4: ...truck s rear corner posts are aluminum four steel angle brackets 25 minimum wall thickness x 12 must be fabricated and attached as shown in figure 5 Bolt brackets to rear of vehicle as required to su...

Страница 5: ...ack weld frame of liftgate to rear sill and to the rear post of body as shown in figure 8 DO NOT REMOVE FORKLIFT OR CRANE UNTIL ALL WELDING IS COMPLETE Step 8 Review all mounting dimensions and be cer...

Страница 6: ...oirs on these models Recheck all welds and remove forklift or crane from liftgate Remove lifting crossbar from rails and grind rails smooth Step 12 If possible install diagonal braces from the lower p...

Страница 7: ...ground cable from negative battery terminal to the frame Wire the breaker to the truck battery using the 2ft cable provided Bolt the grounding cable to the truck frame See figure 12 Step 14 Many late...

Страница 8: ...force on the 38 diameter bolt B and remove bolt B noting the position of the tension adjusting bracket at the initial setting Step 15 The TVLR above bed models are pre set to travel 10 inches above b...

Страница 9: ...liftgate was mounted correctly to the truck the platform should be parallel to the ground in it s open position however if minor adjustments are required simply tighten adjusting nuts A On U bolt B on...

Страница 10: ...s that the installer perform a weight test of the liftgate to check the welds or mounting bolts and the structural integrity of the body or frame of the truck or trailer The load used should be the ma...

Страница 11: ...50820 12 Wiring Decal 4617 13 Warning Decal High Pressure 4620 14 Lubrication Instruction Decal 4662 15 Lube Location Decal 4 4663 16 Urgent Warning Decal 4681 Step 21 Any lights that were removed or...

Страница 12: ...10 17 1M MP94021 LIGHT WIRING PICTORIAL...

Отзывы: