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Owner's Manual for Thern 3CP Liberty Series Capstan Winches

Page 3

A21392-E-1122

Suggestions for Safe Operation

 

DO the following:

Read and comply with the guidelines set forth in this Owner’s Manual. Keep 

this manual, and all labels attached to the winch, readable and with the 

equipment at all times. Contact Thern, Inc. for replacements.
Before each use inspect the winch for leaks or other damage.
Install the rope securely to the winch drum. 
Install the winch in a well-lit area, free of clutter and trip hazards. It should 

be positioned where there is a good line of sight of the winch, rigging and load 

being moved. Use a spotter if load path is obstructed. The mounting should 

take into consideration the ergonomics of handling the rope as well as operat-

ing the rope lock. 

Use the proper amount of rope wraps on the drum to keep the hand effort to 

about 20 pounds of pull. This will vary based on the load being moved, rope 

size, and rope construction. See section 1.3 for additional information. 
Keep hands away from the pinch points between the drum and the rope, and 

other moving parts of the equipment.

 

Wear hearing protection when operating the winch.
Keep all unnecessary personnel away from winch while in operation. Keep 

out of the path of the load.  
Disconnect electric power before servicing the equipment.
Stay out of path of potential spring back of broken rope.

Position the winch such that the load line fleet angle is minimized. See section 

1.1 for additional information.  
Secure the rotation stop used with the swivel mount, when supplied, before 

operation to prevent unexpected rotation.  Properly align winch with load to 

prevent rotation or damage to rotation stop.
Before operation with the swivel mount, when supplied, verify the pivot bolt 

and nut are secure with safety cotter pin properly in place.
Ensure mounting surface or vehicle is rated for expected loads, including 

potential shock loads.

Use only Thern manufactured accessori

es with the Thern 3CP1 and 3CP2 

series capstan winches. Use of non-Thern accessories may result in injury, 

poor performance, and loss of warranty.

Содержание Liberty 3CP Series

Страница 1: ...hly before operating the equipment Keep it with the equipment at all times Replacements are available from Thern PO Box 347 Winona MN 55987 507 454 2996 www thern com IMPORTANT Please record product i...

Страница 2: ...SS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or allow...

Страница 3: ...ruction See section 1 3 for additional information Keep hands away from the pinch points between the drum and the rope and other moving parts of the equipment Wear hearing protection when operating th...

Страница 4: ...t go of the rope when operating the winch Do not modify the equipment in any way Doing so could cause equipment failure Do not wrap the rope around the load This damages the rope and could cause the l...

Страница 5: ...ing bracket before operation to prevent unexpected rotation Properly align winch with load to prevent rotation or damage to rotation stop See Figure 1 1 1 5 FASTEN THE WINCH securely to the foundation...

Страница 6: ...ONTACT A QUALIFIED PROFESSIONAL TO OBTAIN PROPER STRUCTURE OR FOUNDATION SPECIFICATIONS FOR THE MOUNTING OF THERN PRODUCTS 1 2 Connecting Electric Power Only use winch with proper branch circuits disc...

Страница 7: ...s closest to the motor Failure to do so can cause an unsafe condition and may result in equipment damage or injury Never add or subtract rope wraps to the drum while the load is suspended 1 3 1 Thern...

Страница 8: ...m pull that can be placed on new equipment 2 1 3 DUTY RATINGS refer to the type of use the equipment is subject to Consider the following when determining duty rating a ENVIRONMENT harsh environments...

Страница 9: ...ecting the Equipment 2 3 Preparing for Operation 2 3 1 CONSIDER THE OPERATION Do not begin until you are sure you can perform the entire operation without hazard 2 3 2 INSPECT ALL COMPONENTS of the sy...

Страница 10: ...ype so the winch will stop when the operator releases the switch 2 5 4 TO RAISE THE LOAD pull on hand line end of rope See Image 7 Always ensure hand line is running through rope lock during operation...

Страница 11: ...s of overheating Use a thermocouple or other device to monitor winch temperature The maximum allowable surface temperature of the motor is 65 C Prevent rope damage by limiting the heat transfer from t...

Страница 12: ...JUST ROPE LOCK to the desired location and tighten the socket head cap screws to 37 ft lb The rope lock adjustment should take into consideration the ergonomics of handling the rope 2 7 3 ADJUST THE A...

Страница 13: ...ly in place Make sure the foundation is in good condition and capable of supporting the winch and its load under all load conditions Check electrical wiring and connections for wear corrosion cuts and...

Страница 14: ...oded rusted worn otherwise damaged not securely attached drum worn distorted otherwise damaged excessive movement or backlash motor motor corroded burnt out otherwise damaged motor is sluggish motor p...

Страница 15: ...emble the winch if necessary Inspect keys bearings seals and shafts for wear distortion and other damage Contact factory d INSPECT FOUNDATION AND RIGGING Check mounting fasteners for stripped threads...

Страница 16: ...d up contact factory unusual noises high pitched squeak poor lubrication contact factory grinding noise contaminated lubrication replace as necessary broken gears or bearings contact factory whining m...

Страница 17: ...t d DO NOT APPLY PAINT to plated winch components 3 3 4 TO ORDER REPAIR PARTS contact your local dealer Include the following information when ordering model number serial number or code number part n...

Страница 18: ...THE WINCH according to the Instructions for Periodic Inspection before installing it in a new location 4 1 3 CARRY THE WINCH using the handle and rope lock bar to securely grip the winch to carry it s...

Страница 19: ...T SAE 500 X 1 062 X 095 ZNPL A2932 8 14 NUT EYE 3 8 BAIL 1 2 13UNC A27838 4 15 CAPSTAN FOOTSWITCH ASSEMBLY A24640 1 Model 3CP2S AFS Swivel Capstan Winch item description part number qty 1 MOTOR REDUCE...

Страница 20: ...A21950 1 12 ROPE LOCK ASSEMBLY A24639 1 13 CAPSTAN FOOTSWITCH ASSEMBLY A24640 1 Model 3CP2M AFS Capstan Winch item description part number qty 1 MOTOR REDUCER DPL 556 1 115 1 60 A31303 1 2 WELDMENT FR...

Страница 21: ...M Capstan Winch item description part number qty 16 WELDMENT 3CP1S HITCH MOUNT A27215 1 17 PIN HITCH 625 X 3 000 EFF LENGTH ZNPL A27214 1 Model 3CP2S HM Capstan Winch item description part number qty...

Страница 22: ...Owner s Manual for Thern 3CP Liberty Series Capstan Winches Page 22 A21392 E 1122 NOTES...

Страница 23: ...23 A21392 E 1122 Thern Incorporated Corporate Headquarters Manufacturing 5712 Industrial Park Road Winona MN USA 1 800 843 7648 Phone 1 507 454 2996 www thern com Thern Europe Siriusdreef 17 27 2132 W...

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