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Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP
cylinder.

One burner does not 
light from other 
burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full 

strength.

PIEZO PUSH-BUTTON AND ROTARY:
• Push-button sticks at bottom.

• Rotary knob rotates without clicking.

• Sparking between ignitor and electrode.

• See

“GAS ISSUES:”

 on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

• Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Replace ignitor.

• Replace knob.

• Inspect wire insulation and proper connection. Replace wires if 

insulation is broken.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low,

turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from 

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

22  • 461821707

Содержание 461821707

Страница 1: ...follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted...

Страница 2: ... injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Model Number Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor contin...

Страница 3: ...1 23 Limited Warranty 24 Registration Card 27 461821707 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts sup...

Страница 4: ...e LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL lis...

Страница 5: ...t and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cyli...

Страница 6: ...e by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and re tighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new ...

Страница 7: ... off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied ...

Страница 8: ...ry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners de greasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulate...

Страница 9: ... offered by manufacturer When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Store grill indoors ONLY if L...

Страница 10: ...1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh sho...

Страница 11: ...13 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instru...

Страница 12: ...12 461821707 PARTS DIAGRAM Model No 461821707 Q EE H R CC DD S BB AA A X B V U T P Y Z W M C G F I N E D GG FF J L K F O ...

Страница 13: ...uts B Push end caps into the bottom of the right legs C Place left leg assembly into bottom shelf Insert axle bolts into wheels legs and bottom shelf Secure with hitch pins 10 24x2 Carriage Bolt Qty 2 1 Hitch Pin Qty 2 Axle Bolt Qty 2 10 24 Plastic Wing Nut Qty 2 Back Support Brace Bottom Shelf Cone side of wheel against leg A B C Right Leg Assembly End Cap Wheel Left Leg Assembly 10 24x2 Carriage...

Страница 14: ... main burner level problems Snap the electronic ignition module into the control panel as shown 10 24x3 8 Machine Screw Qty 2 Valve Hose Regulator Electronic Ignition Module A Place bottom of front panel into three slots in the bottom shelf B Attach front panel to legs with four 10 24x2 machine screws and 10 24 flange nuts B ck f a t a o C r A B 10 24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 ...

Страница 15: ...areinsidetheburnertubes Attach to firebox with 10 24x3 8 C Attachignitorwiretoelectronicignitionmodule Attachcontrolpaneltofireboxusing 10 24X3 8 machinescrews silicon washers and 10 24 flange nuts 10 24X3 8 Machine Screw Qty 4 Silicon Washer Qty 4 Control Panel Firebox Qty 6 Silicon Washer 10 24 Flange Nut Qty 4 Firebox Front Panel 10 24x1 1 4 Machine Screw Qty 4 10 24 Flange Nuts Qty 4 A B Corre...

Страница 16: ...deburner tube Fasten sideburner with a wing nut Attach sideburner igntior wire to electronic ignition module C Place sideburner knob and grate Sideburner Sideburner Valve Cup Sideburner Grate Sideburner Knob B C B 10 24 X 2 Machine Screw Qty 2 10 24 Metal Wing Nut Burner Clip Qty 1 Qty 1 10 24 T Wing Screw Qty 1 Correctly assembled vale in sideburner tube Tool Holder Sideburner Frame Metal Wing Nu...

Страница 17: ...hers and 10 24 flange nuts per hinge The center flat portion of the hinge should be at the bottom see inset 10 24X1 2 Machine Screw Qty 4 Qty 8 silicon Washer 10 24 Flange Nuts Qty 4 Lower Hinge Center flat portion of hinge on bottom 8 Attach side shelf with 10 24 T wing screw 10 24 T Wing Screw Qty 4 ...

Страница 18: ... fiber washers and 10 24 flange nuts 10 24 Wing Nut Qty 2 10 24X1 2 Machine Screw Qty 4 Qty 10 Silicon Washer 10 24 Flange Nuts Qty 4 Insulation Washer Qty 2 Handle Lid Upper Lid Hinge 11 Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure with hinge pins and hitch pins Hinge Pin Qty 2 1 Hitch Pin Qty 2 ...

Страница 19: ... wires are on top Swing Away is installed upside down B Place AAA battery into electronic ignition with the negative side facing outward P Push control knobs onto valves ush button onto ignitor module and turn right 1 4 turn to lock in place 13 Back of button Turn 1 4 Correct position Swing Away Leg Pivot Wire 461821707 19 12 Cooking Grate Heat Tent Place heat tent onto V shaped bar rests inside f...

Страница 20: ...ual to perform the Burner Flame Check and for important safety instructions before using Tank collar opening must face to front of grill Set Always keep LP cylinders in upright position during use transport and storage CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of ...

Страница 21: ...r Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nes...

Страница 22: ...rryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off ...

Страница 23: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cra...

Страница 24: ...he product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach...

Страница 25: ...Page intentionally blank 461821707 25 ...

Страница 26: ...Page intentionally blank 26 461821707 ...

Страница 27: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Envíelo a La parrilla estaba ensamblada 461821707 27 ...

Страница 28: ... your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform l...

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