background image

6.

Turn the coupling nut clockwise and tighten to a full stop. The 
regulator will seal on the back-check feature in the LP cylinder 
valve, resulting in some resistance. 

An additional one-half to 

three-quarters turn is required to complete the 

connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and 
repeat steps 5 and 6. If you are still unable to complete the 
connection, 

do not use this regulator!

Straig

ht

Hold coupling nut and regulator

as shown for proper connection

to LP cylinder valve.

DANGER

• Do not insert any tool or foreign object into the valve 

outlet or safety relief valve. You may damage the valve 
and cause a leak. Leaking propane may result in 
explosion, fire, severe personal injury, or death.

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.
2.

Be sure regulator is tightly connected to LP cylinder.

3.

Completely open LP cylinder valve by turning hand wheel 
counterclockwise. If you hear a 

rushing sound

, turn gas off 

immediately. There is a major leak at the connection. 

Correct 

before proceeding

.

4.

Brush soapy solution onto areas where bubbles are shown in 
picture below:

5. If “growing”

 bubbles appear, there is a leak. Close LP 

cylinder valve immediately and retighten connections. 

If leaks 

cannot be stopped do not try to repair. 

Call for replacement 

parts. Order new parts by giving the serial, model number and 
name and part number of items needed (see parts list) to the 
Grill Service Center at 1-800-435-5194.

6.

Always close LP cylinder valve after performing leak test by 
turning hand wheel clockwise.

6  •  461320508

• Outdoor gas appliance is not intended to be installed 

in or on a boat.

• Outdoor gas appliance is not intended to be installed 

in or on an RV.

• Never attempt to attach this grill to the self-contained 

LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire 

department.

• If you cannot stop a gas leak, 

immediately

 close 

LPcylinder valve and call LP gas supplier or your fire 
department!

WARNING

s

 Never remove threaded

     orifice at end of valve.

Содержание 461320508

Страница 1: ...llow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted i...

Страница 2: ... defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFP...

Страница 3: ...nstallation Safety Precautions 2 Safety Symbols 2 Use and Care 4 11 Parts List 12 Parts Diagram 13 Assembly 14 22 Troubleshooting 23 25 Warranty 26 Registration Card 27 461320508 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com ...

Страница 4: ...gnite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance D...

Страница 5: ...ion fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each ...

Страница 6: ...rclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new part...

Страница 7: ...brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator befor...

Страница 8: ...e between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to position Valves sho...

Страница 9: ...trode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover g...

Страница 10: ...y to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer ...

Страница 11: ...rill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade from the stainless steel surface of your grill Most marinades are highly acidic and damage stainless steel DO NOT USE STEEL OR WIRE WOOL To clean polish and protect your stainless steel grill on a weekly basis ...

Страница 12: ...14 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instructions 2006 Key Qt...

Страница 13: ...461320508 13 PARTS DIAGRAM Model No 461320508 N Q P P E O D O B G F HH A K V W EE I J L L M M GG X R U L M BB AA Y Z DD CC C T H FF S B B II JJ ...

Страница 14: ...el No 461320508 1 Place legs as shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B 1 Tank Exclusion Wire Match Holder Left Leg Assembly Right Leg Assembly B A ...

Страница 15: ...rews and 1 4 20 flange nuts Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes Attach to right and left leg assemblies with 1 4 1 4 20x1 1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 Bottom Shelf ...

Страница 16: ...crews 4 Turn assembly upside down Insert axle rod into wheel wheel busing legs and other wheel bushing and wheel Attach with a washer and hitch pin Push leg extenders into right legs 16 461320508 Cone side of wheel against leg 1 Hitch Pin Qty 1 Wheel Bushing Qty 2 8mm Flat Washer Qty 1 Front Panel Back of cart 8x3 8 Self Tap Screw Qty 6 ...

Страница 17: ...rill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Grill Head 7mm Lock Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 Back of cart 7mm Flat Washer Qty 4 ...

Страница 18: ...e wall of shelf over support brackets on side of firebox A Inside firebox insert fiber washers and 1 4 20x1 2 screws as shown B Attach shelf with flange nuts on each side C A Back of cart B Right Side Shelf Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8x3 8 Self Tap Screw Qty 2 ...

Страница 19: ...ert fiber washers and 1 4 20x1 2 screws as shown B Attach sideburner shelf with flange nuts on each side C Attach fascia to firebox with 8x3 8 self tap screws D A Sideburner Shelf Back of cart B C D Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8x3 8 Self Tap Screws Qty 2 Left Fascia ...

Страница 20: ...ement Burner Tube Attach sideburner bezel and valve with screws A Place sideburner into shelf B Make sure valve is inside sideburner tube Attach sideburner with wing nut C Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire D Press control knobs onto valve stems E Place grate onto sideburner shelf F Wing Nut Qty 1 C 8 32x3 8 Machine Screw Qty 1 E ...

Страница 21: ...n Heat Tent Front of Firebox Place cooking grates onto grate rests Place swing away onto firebox as shown ush button onto ignitor module and turn right 1 4 turn to lock in place Remove push button on ignitor module Place AAA battery into electronic ignition with the negative side facing outward P Swing Away Cooking Grate 10 11 AAA Battery Back of button Turn 1 4 Correct position ...

Страница 22: ...heck before attaching CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform the Burner Flame Check Hang grease cup clip from bottom of firebox and place grease cup into grease clip Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill w...

Страница 23: ...e LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect fo...

Страница 24: ...rryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off ...

Страница 25: ...f no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect elect...

Страница 26: ... United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy u...

Страница 27: ...úmero telefónico Numéro de téléphone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre hôte com 2 E mail Address Dirección de correo electrónico Adresse électronique If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Si nos informa voluntariamente su dirección de corre...

Страница 28: ...afety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Cha...

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