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FLX

 TM

 Self-Regulating

6

Final Inspection and Documentation . . . 

1.  It is recommended that the circuit be temporarily energized 

so that the volts, amps, pipe temperature and ambient 
temperature may be recorded.  This information may be of 
value for future reference and should be maintained for the 
historical operating data log (Record 4 on Cable Testing  
Report).

2.  Once power is connected but before putting the system 

into operation, verify all heating cable testing and documen-

tation have been completed for each heat tracing circuit. 

This will ensure that the system has been installed per the 
manufacturers recommendations.

The National Electric Code and Canadian Electrical 

Code require ground-fault protection be provided 

for branch circuits supplying electric heat tracing 

on fixed outdoor electric de-icing and snow-melt-

ing equipment.

Thermal Insulation . . .

1.  The need for properly installed and well-maintained thermal 

insulation cannot be overemphasized. Without insulation, 
heat losses are generally too high to be offset by a conven-
tional heat tracing system.

2.  In addition to piping and in-line equipment such as pumps 

and valves, all heat sinks must be properly insulated. This 
includes pipe supports, hangers, flanges and, in most cases, 
valve bonnets.

3.  Regardless of the type or thickness of insulation used, a 

protective barrier should be installed. This protects the  
insulation from moisture intrusion, physical damage and 
helps ensure the proper performance of the heat tracing 
system. Seal around all penetrations through the thermal  
insulation.

4.  After the installation of the thermal insulation and weather 

barrier but BEFORE ENERGIZING THE HEATING CIRCUIT, 
the megohmmeter test should be repeated. This should call 
attention to any damage to the heating cable that may have 
occurred during the insulation installation. (Record 3 on 
Cable Testing Report)

5.  Apply caution labels to insulation weather barrier at required 

intervals along pipe

Thermal Insulation with Weather Barrier

Heating Cable 

(Typical)

Temperature  

Sensor

Weather

Barrier

Thermal 

Insulation

Содержание FLX Self-Regulating

Страница 1: ...FLXTM Self Regulating Winterization Freeze Protection INSTALLATION PROCEDURES ...

Страница 2: ... Remove dirt rust and scale with a wire brush and oil and grease films with a suitable solvent Refer to the FLX Cable Testing Report for required recording of test data and circuit information Upon Receiving Cable 1 Uponreceivingheatingcable checktomakesuretheproper type and output have been received All cables are printed ontheouterjacketwithpartnumber voltageratingandwatt output 2 Visually inspe...

Страница 3: ... and for any splice loca tions Refer to illustration below for temporary installation Installation on Fittings and Equipment 1 Install heating cable in accordance with illustrations below Secure heating cable to piping using attachment tape 2 Elbows Locate the cable on the outside radius of an elbow to provide sufficient heat to compensate for the added pip ing material Secure the cable to the pip...

Страница 4: ...le Attachment Tape Typical Pipe Size Valve Type Screwed Flanged Welded Pump Type Screwed Flanged 6 1 0 1 2 9 1 6 0 1 6 3 1 1 2 1 2 4 1 1 6 2 1 3 4 6 1 1 6 2 6 1 6 3 5 2 2 2 6 2 4 5 6 3 2 6 3 6 2 6 5 7 4 4 5 3 8 10 6 7 8 3 6 14 16 8 9 6 11 4 19 22 10 12 6 14 4 25 28 12 15 16 6 5 30 33 14 18 19 6 5 6 36 39 16 21 6 23 6 43 46 18 25 6 27 6 6 51 54 20 28 6 30 7 57 60 24 34 36 8 68 72 30 40 42 10 80 84 ...

Страница 5: ...dc The mini mum acceptable level for the megger reading for any polymer insulated heat tracing cable is 20 megohms Record 2 on Cable Testing Report Heating Cable vs Sensor Location Temperature Control 1 Whenalinesensingcontrollerisspecified thesensorshould be placed at least 90 around the circumference from the heating cable or at least 2 5 cm from the cable Tape Length Pipe Diameter in Inches 1 1...

Страница 6: ...n cannot be overemphasized Without insulation heat losses are generally too high to be offset by a conven tional heat tracing system 2 In addition to piping and in line equipment such as pumps and valves all heat sinks must be properly insulated This includes pipe supports hangers flanges and in most cases valve bonnets 3 Regardless of the type or thickness of insulation used a protective barrier ...

Страница 7: ...al damage between the braid and the heating element small cuts or scuffmarks on the outer jacket will not affect the megger reading unless there was actual penetration through the braid and dielectric insulation jacket 4 Once the installation is complete but prior to installation of thermal insulation recheck the heating cable with at least a 500 Vdc megohmmeter megger between the heating cable bu...

Страница 8: ...Date Witnessed By Date Record 2 After Installation Insulation Resistance M Ohms Tested By Date Witnessed By Date Record 3 After Thermal Insulation is Installed Insulation Resistance M Ohms Tested By Date Witnessed By Date Record 4 Final Commissioning Panel Number Breaker Number Volts Ambient Temperature deg F Recorded Amps Tested By Date Witnessed By Date FLX Cable Testing Report ...

Страница 9: ... 396 5801 Facsimile 512 396 3627 800 820 HEAT www thermon com In Canada call 800 563 8461 Other Products Thermonoffersadditionalcut to lengthcablesor complete turn key systems for the following applications Hot Water Temperature Maintenance Freezer Floor Frost Heave Prevention Tank and Hopper Heating Instrument Tubing Bundles Control and Monitoring Systems ...

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