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ARL 3460 Metals Analyzer 

 

Page 3/17 

Technical Description 

1. 

SPECIFICATIONS 

1.1 

Function principle 

 

The  ARL  3460  Metals  Analyzer  is  a  simultaneous  Quantometer.  This  means  the  instrument 
measures the intensity of several spectral lines simultaneously in the light emitted by the sample, 
when  the  atoms  that  compose  it  are  exited  by  an  external  energy  source.  The  analysed  light  is 
located approximately into the 150nm to 800nm wavelength range. The whole measuring system 
is therefore based on the physical phenomenon that is summarised as follows: 

 

When certain energy is applied to an atom, some of its electrons change their orbit. When these 
electrons  return  to  their  initial  orbit,  a  precise  energy  is  restored  in  the  form  of  a  light  at  a 
determined  wavelength.  This  is  an  atomic  phenomenon,  and  consequently  it  is  practically 
unaffected  by  the  chemical  or  crystalline  form  of  the  atom.  This  means  the  instrument  can 
determine, for example the quantity of silicon in steel; but will not give information about the form 
under  this  silicon  is  to  be  found.  The  following  figure  gives  a  rough  representation  of  this 
excitation. 

 

+4

+4

+4

Initial energy E

1

Energy E

2

Return to energy E

1

Supplied 

D

E

Emission of photon of

wavelength 

l:

 E

2

 - E

1

 = h • 

n

 = h • —

c

l

Excitation of an atom

 

 

A  sample  containing  several  different  elements  will  therefore  produce  light  composed  of 
wavelength  specific  to  each  of  the  elements.  By  separating  these  wavelengths  by  a  dispersion 
system, the spectrometer can determine which elements are present, the intensity of each of these 
wavelengths  being  a  function  of  the concentration of the considered element. By measuring this 
luminous intensity (with a photomultiplier) and by processing this information with a computer, the 
instrument can thus determine the concentration of the considered element. 

 

An instrument that allows such analysis is therefore composed of the four following parts: 

 

1) 

A source of excitation that supplies energy to the samples. 

2) 

A dispersion device that discriminates the different wavelengths. 

3) 

Electronics that measure the luminous intensity of each of the wavelengths. 

4) 

A computer that processes the measurements and controls the instrument. 

 

1

2

3

4

Excitation

Spectrometer

Electronics

Computer

 

Содержание ARL 3460

Страница 1: ...lectron S A En Vallaire Ouest C case postale CH 1024 Ecublens Switzerland Tel 41 21 694 71 11 Fax 41 21 694 71 12 http www thermo com TECHNICAL DESCRIPTION ARL 3460 Metals Analyzer Optical Emission Spectrometer ...

Страница 2: ...ce to user 4 1 4 Accessories and options 4 1 5 Spectrometer computer system 5 1 6 OXSAS Analytical Software 5 1 7 Technical Description 6 1 8 Storage 9 1 9 Laboratory requirements 9 1 10 Electrical requirements 10 1 11 Argon requirements 11 2 INSTALLATION OF ARL 3460 METALS ANALYSER 12 3 SAMPLE PREPARATION 13 3 1 Sample Taking Moulds 13 3 2 Surface Preparation Sample Preparation Machines 15 ...

Страница 3: ...under this silicon is to be found The following figure gives a rough representation of this excitation 4 4 4 Initial energy E1 Energy E2 Return to energy E1 Supplied energy DE Emission of photon of wavelength l E2 E1 h n h c l Excitation of an atom A sample containing several different elements will therefore produce light composed of wavelength specific to each of the elements By separating these...

Страница 4: ... or metal products and user needs an analysis system that will not let him down The model ARL 3460 will go on working 24 hours per day 7 days per week to keep production facility on track Absolute accuracy of any analysis depends totally upon the calibration of the instrument The model ARL 3460 is factory calibrated using CARL This sophisticated multi variable regression tool corrects for matrix e...

Страница 5: ...ical emission spectrometer offering both flexibility and comprehensive capabilities in one state of art package 32 bits software that runs on Windows XP Professional and includes the following main features Modern State of the Art Graphic User Interface Integrated Microsoft SQL Server 2005 Express relational database which stores your set up data and analyses Quantitative analysis with analysis pa...

Страница 6: ...control and other abnormal states bias trends etc according to numerous normalization rules Control samples analysis scheduling Instrument standardization with history Type standardization with history Management of SCT samples supervision of the status and maintenance of Setting Up Control and Type Standards samples One click creation of a batch with all samples requiring analysis Monitoring inst...

Страница 7: ...for optimum phototube adjustment each attenuator has 41 steps Grating The spectrometer is provided with the following grating appropriately selected for your analytical task 1080 gr mm 1667 gr mm 2160 gr mm Ruling lines mm Order Blase nm Range nm Inverse dispersion nm mm 1080 1st 2 nd 3 rd 4 th 600 300 200 150 400 820 230 400 170 230 130 205 0 93 0 47 0 31 0 23 1667 1st 2 nd 3 rd 347 173 116 220 5...

Страница 8: ...f the photomultipliers as well as their life time Source excitation model HIREP HIgh REPetition source Power 400 VP Ignitor 15 KVP Spark discharge rate 400 discharges sec 400 Hz Measuring method Integration Spectrometer control ARL MMB 88 microprocessor utilising CMOS technology with status measuring card A D converters and attenuators included for each channel Up to 60 analytical channels Dust pr...

Страница 9: ...The instrument must stay on its transportation pallet This makes subsequent moves easier and limits any vibrations It is very important to have good air circulation around the instrument during storage Dust can be cleaned but humidity is harmful 1 9 Laboratory requirements Ambient temperature 16 30 C maximum rate of change 5 C per hour Humidity 20 80 relative Altitude 2 500 meters above sea level ...

Страница 10: ...work In the case of an unstable network a voltage stabiliser must be inserted In such a case the connection becomes as follows V V 230 V x 0 V I max 15 A V 230 V 10 15 P 5 kVA Line Neutral Earth L N E Instrument Line Input Filter brown blue yellow green Stabiliser Input Output Unstable Network without Neutral If a network similar to the above described is moreover unstable a voltage stabiliser mus...

Страница 11: ...ave a minimum purity of 99 996 and conform to the following specifications 5 ppm O2 20 ppm N2 5 ppm H2O 5 ppm CO2 CH4 For analysing cast iron with Si 1 for aluminium and magnesium alloy the highest impurity contents for oxygen and water vapours are 2 ppm O2 3 ppm H2O For the analysis of nitrogen and oxygen the required quality is Argon quality Purity N2 O2 Argon 57 99 9997 0 6 ppm 0 3 ppm As far a...

Страница 12: ...given an introduction to the normal use of the software This basic teaching should not exceed one day Notes Sample preparation analytical assistance analytical calibrations extended software teaching teaching the maintenance personnel troubleshooting as well as other services if they are not included in the contract are additional jobs outside installation These will be carried out after the instr...

Страница 13: ...ple Taking Moulds Sample taking for spectrometer analysis is a fundamental technique Several spectroscopy books explain the procedure and advise which moulds should be used for a given application DIN and ASTM standards also provide specifications and information about this subject Generally The sample cooling must be rapid to produce a fine grain metallic structure The mould is normally made of c...

Страница 14: ... cast iron malleable iron and nodular cast iron The cooling speed is very high to suppress precipitates cut here useful surface for analysis Traces The ring mould type shown bellow is suitable for the following metals Pure metals for trace analysis or metals that will have low tendency to segregation The ring is of stainless steel or ceramic so that the sample will be mostly cooled by the bottom c...

Страница 15: ...reliminary surface preparation roughing and a fine grain for final sample surface preparation abrasive disk This surface preparation method is the quickest way to prepare iron nickel and cobalt samples as well as a few coppers The sample must be thick enough to allow the operator to hold without the risk of injury to his fingers The abrasive paper disk based with aluminium and silicon oxide mixed ...

Страница 16: ...oft metals Milling is also the recommended method for the sample preparation of steel analysis with nitrogen and carbon at lower level than the 10 ppm The milling machine is more suitable than a lathe for samples with complex shapes e g melted or machined pieces Moreover the cutting speed of the milling machine is constant which ensures a regular machined surface The surface preparation is normall...

Страница 17: ... 40 tons If the useful surface area to be analysed is smaller than the 15 mm standard hole of the standard analysis table one should use another smaller hole table or a special small sample adapter to accommodate it s size Inductive Furnace Metallic chips can be re melted in a furnace This furnace provides solid samples that can be used for spectroscopy analysis ...

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