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All installations and services must be performed by qualified service personnel.

 

 

8

in sizing the proper orifice.  Thermo Products 
Engineering Department will gladly assist in sizing the 
orifice if you provide them with the heating value in BTU 
per cubic foot and the specific gravity of the fuel gas. 

 

BURNER ADJUSTMENT 

c

 CAUTION: 

The GMA1 / GMC1 furnace models 

utilize an in-shot burner design that does not require 
an air shutter adjustment (air shutters are not used) 
for proper flame characteristics.  

 

 

This unit is designed to not require any burner 
adjustment.  The flames should be checked by looking 
through the sight glass located on the burner mounting 
plate.  Burner flames should be clear, blue, and almost 
transparent in color, See Figure 7 

 

NOTE:  

It is not unusual for propane to have 

mostly blue flames with yellow or orange tips visible in 
the chamber after it has struck the flame spreader. 

 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

Figure 7  

 
 

SETTING TEMPERATURE RISE 

The furnace is designed and wired at the factory for a 
heating blower speed that should result in an 
approximate temperature rise of 60

F for all furnace 

listed in this manual. 

 

The blower motor is wired on low speed for heating 
mode of the 60K models and medium low speed for 
heating mode of the 75K models.   

 

The temperature rise through the furnace may vary 
depending on the duct system, elevation, heating value, 
etc. for each installation. 

 

After 10 to 15 minutes of continuous operation, the 
temperature rise through the furnace must fall within a 
range of 45

F to 75

F. If the outlet or supply duct 

temperature is too high, check to make sure the return 
air filter is clean, the return air registers are free from 
obstruction, the outlet registers are properly adjusted 
and clear, and the supply and return air ducts are open. 

 

The circulating air blower is not moving enough air if the 
supply air temperature is still too high.  Before 
proceeding further, turn off the power supply to the 
furnace and remove the blower door.  The speed of the 
blower must be increased by changing the speed tap 
from the motor (see wiring diagram).  This is 
accomplished by locating the control panel attached to 
the blower housing and switching the blower lead, which 

should be connected to the “Heat” terminal on the 
integrated furnace control, with one of the higher speed 
blower leads attached to a terminal marked “Park”.  Be 
sure to attach any unused blower leads to a terminal 
marked “Park”.  Replace the blower door and turn on the 
power supply.

 

 

FURNACE CHECKOUT PROCEDURE 

Before any system of gas piping is finally put into 
service, it shall be carefully tested to assure that it is gas 
tight as indicated in section IV.  H. Gas Piping of this 
manual. 

 

NOTICE:

 All controls on the unit should be checked for 

proper functioning prior to the qualified service personnel 
leaving the job site.  Specifically the following should be 
checked: 

 

With furnace in normal heating operation, check to make 
certain blower will start and stop automatically under 
control of integrated fan control. 

 

Check safety limit control as follows: 

a) 

Shut off incoming power. 

b) 

Block return air opening or disconnect blower 
motor leads. 

c) 

Restore power to furnace. 

d) 

Set thermostat above room temperature calling for 
heat. 

e) 

When high air temperatures are reached in 
furnace at limit control setting with blower out of 
operation, burner should shut off. Set thermostat 
above room temperature calling for heat 

f) 

Shut off electrical power. 
 

IMPORTANT:   

Remove  blockage  or  reconnect  blower 

motor and restore power. 

 

Make certain thermostat will automatically start and stop 
furnace. 

 

INSTALLER'S INSTRUCTIONS TO USER 

After completing the installation, the installer shall inform 
and/or demonstrate to the homeowner:  

 

The location of all the instructions in the furnace must be 
kept along with instructions for any accessories in the 
plastic pouch near the furnace. 

 

The location and use of the manual gas shut off valve 
and furnace electrical disconnect switch. Instruct user to 
always shut off gas before shutting off electric power. 

 

The sequence of operation of the furnace. 

 

The correct operation and maintenance of the appliance 
as outlined in the Users Information section of this 
manual. 

 

That failure to maintain and operate this furnace in 
accordance with these instructions could result in 
hazardous conditions, bodily injury, and property 
damage and may void the limited warranty on the 
furnace. 

 

Review with and encourage the user to read the Users 
Information section of this manual along with the 
warnings and instructions outlined in this manual. 

  

Recommend the user has a qualified heating contractor 

Содержание GMA1-60D48N

Страница 1: ...Homes Buildings PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION INITIAL FIRING AND BEFORE PERFORMING ANY SERVICE OR MAINTENANCE THESE INSTRUCTIONS MUST BE LEFT WITH THE USER AND SHOULD BE RETAINE...

Страница 2: ......

Страница 3: ...OPERATION OF THE FURNACE 6 Initial Start Up 6 Adjustment of Heat Input 7 Burner Adjustment 8 Setting Temperature Rise 8 Furnace Check Out Procedure 8 Instructions to Our Customer End User 8 SERVICE 9...

Страница 4: ...n recovering your claim against the transportation company Warranties c WARNING The manufacturer of this equipment assumes no liability for any damages resulting from unauthorized modifications made t...

Страница 5: ...e Improper installation may create a fire hazard and damage internal equipment as well as void all manufacturers warranties For best performance locate the furnace so that it is centralized with respe...

Страница 6: ...terials located in the return air system must have a flame spread classification of 200 or less Wiring materials located in the return air duct system must conform to Article 300 22 of the latest edit...

Страница 7: ...With the gas piping pressurized all gas piping connections must be leak tested using a strong soap and water solution Any leaks must be repaired immediately after turning off the gas supply A final te...

Страница 8: ...ly L1 Hot line to the Black wire labeled LI Connect the power supply L2 Neutral to the white wire labeled L2 Connect the Power Supply Ground wire to the Green Wire Secure all connections with the yell...

Страница 9: ...9 2 001 3 000 30 26 2 10mm 42 3 001 4 000 30 27 45 2 30mm 4 001 5 000 1 8 28 2 00mm 43 5 001 6 000 31 29 1 95mm 2 20mm 6 001 7 000 31 29 48 2 15mm 7 001 8 000 32 30 49 45 8 001 9 000 33 1 8 50 2 00mm...

Страница 10: ...connected to the Heat terminal on the integrated furnace control with one of the higher speed blower leads attached to a terminal marked Park Be sure to attach any unused blower leads to a terminal ma...

Страница 11: ...ire control should be replaced as the control is not field repairable If the sensed failure is in the system external to the control the LED will flash in the following flash pause sequences to indica...

Страница 12: ...s Yes No No Yes ARE WIRES CONNECTED PROPERLY No CORRECT WIRE CONNECTIONS No Yes Yes No Yes IS THE INDUCER BLOWER OPERATING Yes TROUBLESHOOTING GUIDE THE SYSTEM IS STARTED BY SETTING THE THERMOSTAT TO...

Страница 13: ...ER TERMINALS IND IND N AT THE INTEGRATED CONTROL CHECK THE INTEGRATED CONTROL DIAGNOSTIC LED LAMP RESET BY INTERRUPTING POWER TO CONTROL FOR MORE THAN ONE SECOND IF LED STAYS ON CONTINUOUSLY REPLACE I...

Страница 14: ...ROOF OF FLAME CHECK Yes CHECK ACROSS THE CIRCULATING AIR BLOWER TERMINALS CIR N HEAT FOR PROPER VOLTAGE REPLACE THE INTEGRATED CONTROL No No Yes DOES THE CIRCULATING AIR FAN COME ON WHEN ENERGIZED No...

Страница 15: ...NS CHECK FOR SHORT IN WIRE TO THERMOSTAT AND CORRECT IF NECESSARY DOES BURNER SHUT OFF WHEN THERMOSTAT IS SATISFIED No No No Yes Yes Yes Yes Yes IS LED LIGHT ON INTEGRATED CONTROL FLASHING DOES THE CI...

Страница 16: ...replaced to ensure proper venting Vent pipes should also be inspected for any signs of corrosion deterioration or leakage that may cause combustion by products to infiltrate the home or indoor enviro...

Страница 17: ...g for signs of excessive heat such as discoloration of components materials damaged from rust or corrosion soot or carbon build up EXTERIOR OF FURNACES The furnace exterior should be inspected for sig...

Страница 18: ...All installations and services must be performed by qualified service personnel 16 APPENDIX A REPLACEMENT PARTS GMA1 SERIES...

Страница 19: ...All installations and services must be performed by qualified service personnel 17 GMA1 SERIES...

Страница 20: ...All installations and services must be performed by qualified service personnel 18 GMC1 SERIES...

Страница 21: ...All installations and services must be performed by qualified service personnel 19 GMC1 SERIES...

Страница 22: ...All installations and services must be performed by qualified service personnel 20 GMA1 GMC1 SERIES BURNER ASEMBLY...

Страница 23: ...All installations and services must be performed by qualified service personnel 21 APPENDIX B WIRING DIAGRAM REVISE...

Страница 24: ...ce Motor Current Draw Amps vs External Static pressure in WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 Low 3 01 2 95 2 90 2 82 2 70 2 62 2 53 ML 4 06 3 84 3 75 3 62 3 48 3 34 3 13 MH 5 43 5 29 5 16 5 01 4 74 4 58 4...

Страница 25: ...ace Motor Current Draw Amps vs External Static pressure in WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 Low 3 01 2 95 2 90 2 82 2 70 2 62 2 53 ML 4 06 3 84 3 75 3 62 3 48 3 34 3 13 MH 5 43 5 29 5 16 5 01 4 74 4 58...

Страница 26: ...Current Draw Amps vs External Static pressure in WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 Low 3 04 2 93 2 88 2 79 2 72 2 64 2 53 ML 3 85 3 78 3 66 3 55 3 45 3 31 3 15 MH 5 40 5 23 5 06 4 88 4 70 4 52 4 30 High...

Страница 27: ...ace Motor Current Draw Amps vs External Static pressure in WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 Low 3 04 2 93 2 88 2 79 2 72 2 64 2 53 ML 3 85 3 78 3 66 3 55 3 45 3 31 3 15 MH 5 40 5 23 5 06 4 88 4 70 4 52...

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