Engine Maintenance
93
2. Open the bleed valve on the thermostat
housing (see Figure 171). Continue to fill the
expansion tank until coolant begins to come
out of the bleed valve.
3. Close the bleed valve and continue to fill the
expansion tank until coolant is up to the
overflow tank inlet passage opening (see
Figure 170).
4. To remove all air trapped in the cooling
system use a Spill-Free Funnel. This coolant
fill tool can be procured locally. We
recommend the Lisle 24680 or similar tool.
Figure 172: Spill-Free Funnel Tool
a. Attach a Spill-Free Funnel assembly to the
expansion tank as shown in the following
images:
Figure 173: Attach Spill-Free Funnel Tool
1.
Bring coolant up to this level.
Figure 170: Fill Expansion Tank
1.
Bleed Valve
Figure 171: Open Bleed Valve
1
1
CAUTION: Running the unit with the
radiator cap removed and without the
Spill-Free Funnel will cause significant
coolant from the bypass tube to overflow
the coolant tank.
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