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iCNC Performance 

B-16  

                                                                   APPENDIX B                                                 Manual 0-5401

B.4.3  Panasonic A5 STEP/DIR Example

#25

GND

J48 GND #8

#7

COM+

J48 24VDC #15

#25

GND

J48 GND #8

#7

COM+

J48 24VDC #15

#25

GND

J48 GND #8

#36

#37

#21

#22

#48

#49

#7

#21

#22

#48

#49

#36

#37

#6

#5

Panasonic

M

inas A5

X4

Y2-axis

PULS 1

#3

PULS 2

#4

#29

SR

V-ON

PA

O

/PA

O

PBO

/PBO

J47 
Y STEP

- #12

J47 
Y STEP+ #4

Cable shield t

o J47 c

onnec

tor casing or GND

Cable shield t

o J48 c

onnec

tor casing or GND

J48 A+ #5

J48 A

- #13

J48 B

- #14

J48 B+ #6

J47 Enable #14

ALM+

ALM

-

Cable shield t

o J45 c

onnec

tor casing or GND

J45 I

nbit 7 #17

J45 GND #13

SIGN 1

SIGN 2

J47 
Y DIR- #11

J47 
Y DIR+ #3

#6

#5

Panasonic

M

inas A5

X4

Y-axis

PULS 1

#3

PULS 2

#4

SR

V-ON

COM+

OA
+

OA
-

OB+

OB
-

J47 
Y STEP

- #12

J47 
Y STEP+ #4

Cable shield t

o J47 c

onnec

tor casing or GND

Cable shield t

o J48 c

onnec

tor casing or GND

J48 A+ #3

J48 A

- #11

J48 B

- #12

J48 B+ #4

J47 Enable #14

J48 24VDC #15

ALM+

ALM

-

Cable shield t

o J45 c

onnec

tor casing or GND

J45 I

nbit 6 #4

J45 GND #13

SIGN 1

SIGN 2

J47 
Y DIR- #11

J47 
Y DIR+ #3

Pin
 number

Input number

Default name

1

Inbit 0

X+ Limit

2

Inbit 2

Y+ Limit

3

Inbit 4

Ok to Move

4

Inbit 6

Inbit 6

5

Inbit 8

Inbit 8

6

Inbit 10

Inbit 10

7

Inbit 12

Inbit 12

8

Inbit 13

Inbit 13

9

Inbit 14

Inbit 14

10

Inbit 15

Se

rvo Error

11

N/A

N/A

12

24VDC Output

13

GND

14

Inbit 1

X- Limit

15

Inbit 3

Y- Limit

16

Inbit 5

Inbit 5

17

Inbit 7

Inbit 7

18

Inbit 9

Inbit 9

19

Inbit 11

Inbit 11

20

N/A

N/A

21

N/A

N/A

22

N/A

N/A

23

N/A

N/A

24

24VDC Output

25

GND

J45 Inputs, mating connector 

25pin D-Sub female

Pin number

Name

1

X-Axis Dir

2

X-Axis Step +

3

Y-Axis Dir

4

Y-Axis Step +

5

X-Axis Speed

6

Y2-Axis Speed

7

5VDC

8

GND

9

X-Axis Direction -

10

X-Axis Step -

11

Y-Axis Direction -

12

Y-Axis Step -

13

Y-Axis Speed

14

Se

rvo Enable

15

GND

J47 Servo, mating connector 

25pin D-Sub female

Pin number

Name

1

X-Axis A+

2

X-Axis B+

3

Y-Axis A+

4

Y-Axis B+

5

Y2-Axis A+

6

Y2-Axis B+

7

5VDC

8

GND

9

X-Axis A-

10

X-Axis B-

11

Y-Axis A-

12

Y-Axis B-

13

Y2-Axis A-

14

Y2-Axis B-

15

24VDC

J48 Encoder, mating connector 

25pin D-Sub male

- Servo error signals need to be set in iCNC setup I/O General.

- If encoders are not used disregard drawing encoder connections.

- Verify your speed/step/encoder settings 

    from icncSetup Drive configuration.

- Y2 motor polarity needs to be changed from the servo amplifier.

#6

#5

Panasonic

M

inas A5

X4

X-axis

PULS 1

#3

PULS 2

#4

#29

SR

V-ON

OA
+

OA
-

OB+

OB
-

#21

#22

#48

#49

J47 X STEP

- #10

J47 X STEP+ #2

Cable shield t

o J47 c

onnec

tor casing or GND

Cable shield t

o J48 c

onnec

tor casing or GND

J48 A+ #1

J48 A

- #9

J48 B

- #10

J48 B+ #2

J47 Enable #14

ALM+

ALM

-

#36

#37

Cable shield t

o J45 c

onnec

tor casing or GND

J45 I

nbit 5 #16

J45 GND #13

SIGN 1

SIGN 2

J47 X DIR- #9

J47 X DIR+ #1

#29

Содержание iCNC Performance

Страница 1: ...Thermal Dynamics com 24V DC INPUT VOLTAGE Revision AB Issue Date February 2016 Manual No 0 5401 iCNC PERFORMANCE CNC CONTROLLER Service and Installation Manual...

Страница 2: ...cern Therefore please take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN G...

Страница 3: ...hermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume and hereby disclai...

Страница 4: ...ereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked period...

Страница 5: ...nform ment la description contenue dans ce manuel les tiquettes d accompagnement et ou les feuillets d information si l quipement est install op r entretenu et r par selon les instructions fournies Vo...

Страница 6: ...This Page Intentionally Blank...

Страница 7: ...9 Power Frequency Magnetic Field Immunity CISPR 11 2009 A1 2010 AC Mains Conducted Emissions CISPR 11 2009 A1 2010 Radiated Emissions Meets IEC 61010 1 2010 Safety requirements for electrical equipmen...

Страница 8: ...e in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficul ties in ensuring electromagnetic compatibility in those locati...

Страница 9: ...3 5 Wiring Multiple Stations 3 6 SECTION 4 MOTION 4 1 4 1 Motion in General 4 1 4 1 1 Motion Signal Characteristics 4 1 4 2 J47 Servo Connector 4 2 4 2 1 Servo Pin arrangement 4 2 4 3 J48 Encoder Con...

Страница 10: ...Speed 7 11 7 4 6 Max Speed Test Analog Speed 7 12 7 4 7 Min Speed Test Analog Speed 7 12 7 4 8 Motion Parameters 7 13 7 I O 7 15 7 5 1 I O General 7 15 7 5 2 I O and Delay 7 17 7 5 2 1 I O and Delay...

Страница 11: ...ercing and Cutting Issues 8 4 8 2 4 Motion Issues 8 5 8 2 5 IO Issues Error Messages 8 5 8 2 6 UI Errors 8 6 8 2 7 Cut Quality 8 6 8 3 Replacement Parts 8 7 APPENDIX A A 1 A 1 Bios settings A 1 A 2 Se...

Страница 12: ...r Cable B 17 B 4 5 Collision Sensor Cable B 18 B 4 6 Plasma and VDC Adapter Cable B 19 B 4 7 A series Plasma Adapter Cable B 20 B 4 8 Auto Cut 200 XT Plasma Adapter Cable B 21 B 4 9 Ultra Cut XT Auto...

Страница 13: ...s and collars should be kept buttoned and open pockets eliminated from the front of clothing 5 Protect other personnel from arc rays and hot sparks with a suitable non flammable partition or curtains...

Страница 14: ...Exposure to EMF may have other health effects which are unknown 3 Welders should use the following procedures to minimize exposure to EMF A Route the electrode and work cables together Secure them wi...

Страница 15: ...Do not perform any electrical work unless you are qualified to perform such work 2 Before performing any maintenance work inside a power source disconnect the power source from the incoming electrical...

Страница 16: ...ation by solid objects or water Protection is provided against touch with a finger penetration of solid objects greater than 12mm and against spraying water up to 60 degrees from vertical Equipment ma...

Страница 17: ...iCNC Performance Manual 0 5401 SAFETY INSTRUCTIONS 1 5 This Page Intentionally Blank...

Страница 18: ...blier ininflammable afin de vous prot ger des tincelles et de la chaleur par rayonnement 4 Les tincelles et les projections de m tal incandescent risquent de se loger dans les manches retrous s es les...

Страница 19: ...restreint ou humide ne tenez vous pas directement sur le m tal ou sur la terre tenez vous sur des planches s ches ou une plate forme isol e et portez des chaussures semelles de caoutchouc 8 Avant de...

Страница 20: ...du cylindre de la soupape ou du dispositif de surpression peut causer des blessures graves ou mortelles Par cons quent 1 Utilisez toujours le gaz pr vu pour une op ration et le d tendeur appropri con...

Страница 21: ...en Arc Welding 6 AWS C5 6 Recommended Practices for Gas Metal Arc Welding 7 AWS SP Safe Practices Reprint Welding Handbook 8 ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Contain...

Страница 22: ...uler s il est plac sur une surface dont la pente d passe 15 Vous pourriez vous blesser ou endommager l quipement de fa on importante 15 Art A 12726 Art A 12736 MISEENGARDE Soulevez l aide de la m thod...

Страница 23: ...eed signal step direction 2 axis command incremental encoder inputs Integrated plasma height con trol Optional iHC height control CNC input power volts amps 24VDC 5A with optional iHC 24VDC 6A CNC pro...

Страница 24: ...erformance has 4 x 8mm holes for mounting screws There is a 16mm 0 63in collar going around the unit Dimensions and weight this does not take in account the dimensions for the connectors or cables Wid...

Страница 25: ...to be dry contact or common grounding inputs more details on I O section J48 Encoder J47 Servo Power 24VDC J46 Outputs J45 Inputs J54 Lifter J55 Plasma I O USER INPUT HEIGHT CONTROL F1 8A SB 230 VAC...

Страница 26: ...t alternative which can be constructed by qualified personnel familiar with established electrical construction and safety practices Previously suggested method using an incandescent light bulb will n...

Страница 27: ...ceptable higher reduces the effectiveness of the EMI suppression 0 1 VAC 1 OHM 0 3 VAC 3 OHM etc Triad N 68X Utility building GND 115 VAC 220 VAC GND Triad N 68X F F 115 VAC 115 VAC 115 VAC 115 VAC GN...

Страница 28: ...ub Wurth 618 025 249 23 2 J46 Outputs 25 pin male D Sub Wurth 618 025 248 23 3 J47 Servo 15 pin female D Sub Wurth 618 015 249 23 4 J48 Encoder 15 pin male D Sub Wurth 618 015 248 23 5 LAN LAN RJ45 6...

Страница 29: ...Grounding the input to pin 13 25 will activate the input 6 Inbit 10 Inbit 10 Grounding the input to pin 13 25 will activate the input 7 Inbit 12 Inbit 12 Grounding the input to pin 13 25 will activat...

Страница 30: ...Input example using a normally closed switch main circuit NPN CNC 24V J45 pin 13 GND common to all inputs X Axis Over Travel Limit Switch J45 pin 1 Input example using a inductive NPN sensor 24V J45...

Страница 31: ...24 1A 12 24VDC Output 24VDC Output max combined current with pins 11 12 24 1A 13 GND Signal GND 14 Outbit 1 Cut Oxygen Output pin connected to GND when active 15 Outbit 3 Gas torch Down Output pin co...

Страница 32: ...46 11 24VDC Output To High PreHeat Solenoid To High PreHeat Voltage Common Output J46 17 Outbit 07 High PreHeat NO 24VDC Relay with back EMF diode NO 24VDC Relay with back EMF diode J46 14 Outbit 01 C...

Страница 33: ...o control torch up down signals In this example the front panel up down buttons will move up down all torches at the same time Diodes must be added to avoid driving all relays with any switch all diod...

Страница 34: ...ple the front panel buttons will only activate outputs to the stations switched to the ON position You can add as many station select switches signals as you need with the same logic as above Example...

Страница 35: ...s Speed Analog voltage 10VDC 15 bit speed signal for speed loop Encoder Differential 5 12VDC Encoder input differential 4 wires per drive GND needs to be connected between CNC and servo drive Maximum...

Страница 36: ...is 5V logic 5 X Axis Speed 10VDC analog speed signal for X Axis 6 Y2 Axis Speed 10VDC analog speed signal for Y2 Axis 7 5VDC 5VDC Output max current 1A 8 GND Signal GND 9 X Axis Direction Differential...

Страница 37: ...for Y2 Axis A 6 Y2 Axis B Differential encoder input signal for Y2 Axis B 7 5VDC 5VDC Output max current 1A 8 GND Signal GND 9 X Axis A Differential encoder input signal for X Axis A 10 X Axis B Diffe...

Страница 38: ...ation is 3m 9ft Use cables with shield and twisted pairs Shield cables only on the CNC end to avoid ground loops 4 4 2 Step Dir Signal with Yaskawa SGDV Yaskawa SGDV CN1 PULS 7 PULS 8 40 S ON PAO PAO...

Страница 39: ...s 3m 9ft Use cables with shield and twisted pairs Shield cables only on the CNC end to avoid ground loops 4 4 4 Step Dir with Panasonic A5 w o Encoder Feedback Panasonic A5 X4 PULS1 3 PULS2 4 29 SRV O...

Страница 40: ...IR 1 J47 Enable 14 10 External normally closed 5VDC relay with back EMF diode Direction Step Disable Common Current Set NC 24VDC Relay With Back EMF diode Use cables with shield and twisted pairs Shie...

Страница 41: ...erence only The installation must conform to national and local codes for the type and method of wire being used 5 2 Power Connector 5 2 1 Power Connector Pin Arrangement i GND24VDC E1 E2 1 4 Pin numb...

Страница 42: ...iCNC Performance 5 2 INPUT POWER Manual 0 5401 This Page Intentionally Blank...

Страница 43: ...93in Collision Sensor Height 85 mm 3 35in Width 100 mm 3 93in Depth 125 mm 4 92in Dimensions above are the measurements without motor or other appliances The base plate first mounting holes are 38 mm...

Страница 44: ...reference ID Name Mating connector example 1 J54 Lifter 25pin male D Sub Wurth 618 025 248 23 2 J55 Plasma 25pin female D Sub Wurth 618 025 249 23 3 J53 CNC 37pin male D Sub Wurth 618 037 248 23 CAUTI...

Страница 45: ...lasma Start Relay J55 pin 3 J55 pin 15 To plasma power supply start input To plasma power supply start input Ok to Move Input J55 pin 19 J55 pin 6 Plasma device controlled external relay Input example...

Страница 46: ...o external servo drive max 5V 12 Collision In Collision sensor input 13 Limit Shield Cable shield 14 N A Not in use 15 N A Not in use 16 5V Out 5VDC output max 0 5A 17 Laser pointer Input Laser pointe...

Страница 47: ...oard 10 Plate Contact In Input from voltage divider board 11 N A Reserved for future use 12 N A Reserved for future use 13 N A Reserved for future use 14 N A Not in use 15 Plasma Start COM NO Relay co...

Страница 48: ...A Not used 7 24VDC Out 24VDC Output max 0 5A 8 N A Not used 9 N A Not used 10 N A Not used 11 N A Not used 12 N A Not used 13 IO Shield Cable shield 14 OK to Move COM OK to Move output NO Relay contac...

Страница 49: ...e plasma 5 Plasma arc ignites and gives ok to move signal to the height controller Pierce time T1 starts 6 Torch moves to pierce height Pierce height delay T2 starts 7 After Pierce time T1 ends iHC XT...

Страница 50: ...ate Contact Inbit becomes active on plate contact during IHS or cutting sequence 4 IHS Start Inbit from CNC becomes active when the IHS sequence starts 5 Main Arc Inbit from plasma which indicates pla...

Страница 51: ...ing output 20 Plasma Start Outbit to tunr on the plasma start output 21 Stepper Enable Step motion enabled disabled 22 Stepper Direction DIR signal active 23 Stepper Pulse Step pulse signal active 24...

Страница 52: ...e Upper soft limit which is located above the limit switch The position of the upper soft limit is determined by adding the Upper Soft Limit Distance to the position of the limit switch Lower Soft Lim...

Страница 53: ...AVC delay 0 1s 0 10 Hold off limit 20 0 100 Hold on limit 30 0 100 Home distance 2 10 50 Homing speed 600 120 20000 Ignition height 2 0 1 50 Low jog speed 300mm min 10 9600 Lower soft limit distance 2...

Страница 54: ...iCNC Performance 6 12 iHC Manual 0 5401 This Page Intentionally Blank...

Страница 55: ...its 2 4 Inbits 3 1 Homing limits 3 2 Downdraft 5 1 General 5 2 THC Plasma settings 5 3 Teach In 5 4 Get serial number 5 6 Diagnostic information 5 7 Advanced diagnostics 5 9 Calibrate touch screen 6 1...

Страница 56: ...C Setup iCNC Performance installation settings are done from iCNC setup You can start iCNC settings by 1 In Info System Status screen select file iCNCSetup 2 Click Enter Administrator Mode and type in...

Страница 57: ...e servo failure detect box before running motion tests 7 3 1 Drive Configuration Step Dir Number of axis Select the number of controllable X Y axes 2 or 3 Servo command Step Dir Encoder feedback Selec...

Страница 58: ...driving simultaneously in both directions Make sure that the controller is in basic status no lights on any of the push buttons are illuminated on the front panel Put the Drive Enable Switch on the f...

Страница 59: ...will make the programmed figures Example If you drive a distance of one meter according to your encoder reading and the actual measured motion dis tance of the machine is 997 mm you must divide your...

Страница 60: ...speed is more than your servo amplifier can handle Make sure your speed potentiometer is set to 100 Put the Drive Enable on the front of the controller to ON Pressing any of the directional keys will...

Страница 61: ...rally adjusted equally NOTE One G the value describing how fast an object accelerates when dropped to a free fall on earth is 9 81 m s s Therefore 10 mg milli g is 0 0981 m s s or 9 81 cm s s Centrifu...

Страница 62: ...t box before running motion tests 7 4 1 Drive Configuration Analog Speed Number of axis Select the number of controllable X Y axes 2 or 3 Servo command Select motion control type Analog speed Encoder...

Страница 63: ...o the trace state to enable driving simultaneously in both directions Make sure that the controller is in basic status no lights on in any of the 8 push buttons in front panel Put the Drive Enable Swi...

Страница 64: ...otion The bigger you set the encoder value the bigger it will make your programmed figures Example If you drive a distance of one meter according to your encoder reading and the actual measured motion...

Страница 65: ...een set at the factory Clicking OK will save the values View machine motion through the position counters in the Drift adjustment window in iCNC Setup Press the yellow ZERO push button on the controll...

Страница 66: ...ramatically With 3 axis machines the motors have to be disengaged Make sure the speed potentiometer is set to 100 for this test Put the Drive Enable on the front of the controller to ON Select Start t...

Страница 67: ...ctly off the motor shafts a value of 190 210 works well in most cases If the encoders are separately mounted and measure off the machine carriage this value may need to be dropped as low as 75 45 damp...

Страница 68: ...dow the effect of this parameter is only one quarter Adjust window is given in m 1mm 1000 The default value is 2000 meaning that the Y1 Y2 distance related values will reach maximum if the Y1 Y2 diffe...

Страница 69: ...d to use this function Inbit Inbit number where alignment swith is wired Active outbit during alignment Outbit number that is active during Y2 alignment Feature used when alignment and STEP DIR signal...

Страница 70: ...STEP Y Y2 Servo STEP Y2 Y2 Servo STEP Y2 Y Servo STEP Y Y Servo STEP Y iCNC PERFORMANCE SERVO DRIVES Wiring from iCNC Performance NC 24VDC Double Pole Relay With Back EMF diode OUTPUTS X XX NO 2 CTRL...

Страница 71: ...hoose correct settings for the corresponding mismatch and click Apply and Save 7 5 2 1 I O and Delay Plasma Cutting Here you can map the I Os and set the delay times for plasma cutting There are 4 pre...

Страница 72: ...the example picture above SD1 3 are disabled as they are not used ID Delay ID name Outbits Set outbits that are active ON during the delay Time Set the default delay time Name Write a delay descriptio...

Страница 73: ...stop active Is the outbit turned ON or OFF when prestop is triggered Hold activates below Speed where hold signal is activated Plasma prehold distance Distance from the end of cut where hold signal is...

Страница 74: ...ts and a custom to create your own Set 1 is used when only preheat cut oxygen and vent signals are used Set 2 is used when capacitive height sensing preheat cut oxygen vent and torch up down while pie...

Страница 75: ...ced as ED Enabled Enable Disable the Delay In the example picture above SD1 2 are disabled as they are not used ID Delay ID name Outbits Set outbits that are active ON during the delay Time Set the de...

Страница 76: ...at will be turned and kept on when gas cutting process is running Pulse ignition Pulse ignition Enabled Disabled Pulse ignition will toggle the selected outbit ON OFF when outbit is acitvated Time on...

Страница 77: ...example picture above SD1 2 are disabled as they are not used ID Delay ID name Outbits Set outbits that are active ON during the delay Time Set the default delay time Name Write a delay description V...

Страница 78: ...Speed where hold signal is activated Plasma prehold distance Distance from the end of cut where hold signal is activated Hold extension Time extension to release hold signal Used to give a bit of time...

Страница 79: ...for inbit 9 to turn ON before sequence moves to SD4 Outbits 17 and 18 ON Machine moves to drill point Machine moves to next pierce point SD3 Outbit 17 ON Drill head commanded down Timer counts down fo...

Страница 80: ...reference name of the outbits can be changed here Note that this does not change the pinout at the connector or front panel button mapping 7 5 7 I O Inbit Names The reference name of the inbits can be...

Страница 81: ...is distance from absolute 0 is reached motion is not allowed X axis Inner limits Distance from home after this distance is reached speed is decreased Calculated from slowdown distance Y axis Inner lim...

Страница 82: ...nd 3 positive off Y switch in this example In this example we will set X and Y Outer to 2 negative in both axis 51mm or 1 inch before the physical limit switch NOTE In this example the parameters for...

Страница 83: ...machine using the directional buttons to the positive Y and X until you reach the position where the software limit will be Write down the coordinate values shown in the Info screen 9 The machine move...

Страница 84: ...iCNC Performance 7 30 iCNC SETUP Manual 0 5401...

Страница 85: ...f segments Give the number of sections Outbits Outbits for sections Type in the outbits that are tied to their respective sections Use down draft Enable Disable down draft feature Lenght of one segmen...

Страница 86: ...s Speed increments PlasmaSpeed and increment when plasma process is running for single click on the blue speed up down buttons Joystick hold time Time it takes for the directional button to latch If a...

Страница 87: ...iCNC Performance Manual 0 5401 iCNC SETUP 7 33 7 7 2 THC Plasma Settings Reset Resets THC and plasma configuration settings THC THC type None or internal iHC Plasma Plasma power source model selection...

Страница 88: ...vision Used for diagnostic purposes 7 7 5 Diagnostic Information Saves diagnostic information to c robo Diags Used for debugging purposes 7 7 6 Advanced Diagnostics Used to debug front panel buttons 7...

Страница 89: ...up by date that will be loaded Restore licenses Select if license files will be loaded or not Restore custome processes Select if custom made processes will be loaded or not Restore Restores files wit...

Страница 90: ...B drive 6 In selected backup choose the appropriate date usually latest one works the best 7 Restore licenses should only be used if the hardware is the same as the one the backup was made from 8 Chec...

Страница 91: ...vate before a process is applied and a cutting program has started Apply a process Press the blue speed up button until it has reaches maximum value Put the speed potentiometer to 0 put drive enable t...

Страница 92: ...finish the restore procedure 7 9 Rotating Axis 7 9 1 Tangential Rotation Reserved for future use 7 10 Hard Drive Lock 7 10 1 Change Status Hard drive lock is a feature that protects the file system Wh...

Страница 93: ...ve been correctly set the CNC will automati cally take in account the difference between the cutting head and the pointer device 8 1 Measuring the offset using a plasma power supply 1 Make sure the pl...

Страница 94: ...e an affect how the distance is measured NOTE Default tool offset usingThermal Dynamics lifter is X axis 41mm 1 614 Y axis 43mm 1 693 8 2 Setting the tool offset values 1 You can set the tool offsets...

Страница 95: ...Screen for Troubleshooting CAUTION In service mode the I Os can be forced on by clicking the I O in the Machine Info window If devices are connected damage can occur if the I O is forced on and object...

Страница 96: ...ftware commanded outbit OFF and backwall outbit OFF Software commanded outbit ON Backwall output commanded ON 0 Button set to OFF AButton set to AUTO 1 Button set to ON Example combinations A Software...

Страница 97: ...an even if marking ok signal is lost if plasma is used for marking same as above Apply needs to be pressed to activate the change Changing the setting does not save it permanently rebooting the CNC wi...

Страница 98: ...Plasma set to off Check plasma button is on Auto Plasma starts but crashes to plate Worn out consumables Check consumables AVC set too low Check arc voltage setting Bad grounding Check for proper grou...

Страница 99: ...rror Messages Problem Cause What to check Outbits will not activate External Stop pressed in Release External stop Limit switches Machine parked to limit Move machine away from the limit switch No inb...

Страница 100: ...t font size changed Ghost image on screen Screen saver not used Apply screen saver and leave it on for the night 8 2 7 Cut Quality Problem Cause What to check Excessive bevel on cut surface Worn out c...

Страница 101: ...upler 15 5040 Collision sensor Inductive sensor 1pc 15 2119 Collision sensor cable Inductive sensor cable 1pc 15 2114 Laser pointer Laser pointer 15 2091 Voltage divider board Voltage divider board 15...

Страница 102: ...iCNC Performance 8 8 MAINTENANCE AND TROUBLESHOOTING Manual 0 5401 This Page Intentionally Blank...

Страница 103: ...s Del button on the keyboard to enter BIOS BIOS Press F9 to load Setup Defaults Main Set System Date and Time Advanced Serial ATA SATA SATA Controller Mode ACHI North Bridge Configuration IGD Configur...

Страница 104: ...o the Servo Motor Please note software windows may look different depending on the ClearPath MSP version used When USB connection is opened to the motor for the first time software will automatically...

Страница 105: ...will show the peak torque of the motor and it is possible to limit peak torque to protect gearbox from damage if gearbox can t handle peak radial and axial loads If gearboxes are sized correctly for t...

Страница 106: ...on and Shaft Rotates Freely Click on Next If you do have the motor conencted to the rack be cautious not to break the mechanics Check values and click on Next if applicable Once again make sure the mo...

Страница 107: ...whole procedure will take few minutes or even up to 20 minutes When completed click on Next On the next window it is possible to manually jog with the buttons in the Jog Position box After being test...

Страница 108: ...iCNC Performance A 6 APPENDIX A Manual 0 5401 I...

Страница 109: ...perating mode as Step Direction High Level Feedback is set to Servo On Input A B Filtering is set to 1ms for both inputs Torque Fold Back is set off Homing is disabled Input Resolution is set to 6400p...

Страница 110: ...settings in icncSetup IO General Then adjust max pulse speed on iCNC Setup Max Speed Adjustment for maximum allowed required motor speed and make sure motor will not over speed with full speed comman...

Страница 111: ...ERVO ENCODER OUTPUTS Output section Encoder section Servo section Inputs section Teknic section External stop section The servo adapter card provides screw on terminals with connectors for all iCNC pe...

Страница 112: ...Normally open NO relay contact max rating 230VAC 3A 24VDC 2A 4 XX COM Common COM to above signal 5 XX NO Normally open NO relay contact max rating 230VAC 3A 24VDC 2A 6 XX COM Common COM to above signa...

Страница 113: ...5V input 6 B Differential encoder input only 5V input Max input frequency 1Mhz use shielded and twisted pair cables B 1 4 Servo Connectors SERVO SPEED X SPEED Y SPEED Y2 EN EN COM SPEEDX 24V GND EN E...

Страница 114: ...activate input 6 GND GND 7 IN XX Input signal connect to GND to activate input 8 GND GND Connectors Limits mating connector Wurth P N 691361300008 Pin number Name Description 691361300008 1 Limits1 N...

Страница 115: ...r Molex P N 39 01 2040 Pin number Name Description 1 V Teknic motor 75VDC output 2 GND Teknic motor GND output 3 V Teknic motor 75VDC output 4 GND Teknic motor GND output Connectors Power in mating co...

Страница 116: ...connector wurth P N 691361300004 Pin number Name Description 1 E1 OUT NC input provide a dry contact to E1 IN 2 E1 IN NC input provide a dry contact to E1 OUT 3 E2 IN NC input provide a dry contact t...

Страница 117: ...vel Y Outputs1 Low PreHeat Solenoid Cut Oxygen Solenoid COM COM COM COM COM Out04 Out00 Out01 Out02 Out03 DC Lifter GND DC A COM VCC DC A NO DC Supply for DC motor AC Supply for AC motor AC DC Supply...

Страница 118: ...In00 with 4 over travel switches Set limit switches to X home inputs in the setup see section 7 5 1 1 2 Over travel X Limits Limits1 NC 1 2 Over travel Y Limits1 COM Limits2 NC Limits2 COM Limits3 NC...

Страница 119: ...3 3 118 12 472 44 45 1 750 10 82 426 Recommended Clearance for USB Access Torque Speed 75VDC Peak Torque Cont RMS Torque Torque N m Speed RPM Torque oz in Motor Frame size Nema23 Rated Speed 2130 rpm...

Страница 120: ...000 0 002 4x 0 220 5 60 THRU 98 43 3 875 90 45 I O Connector Power Entry Connector Motor Frame size Nema34 Rated Speed 1740rpm Constant Troque 1 48 N m Example configuration Gearbox 10 1 Pinion effect...

Страница 121: ...iCNC Perfromance Manual 0 5401 APPENDIX B B 11 B 2 5 Lifter Motor 47 14 1 856 47 14 1 856 56 44 2 220 56 44 2 220 38 1 1 50 4 5 0 177 8 0 315 22 4 0 882 1 6 0 063 54 2 126...

Страница 122: ...output Voltage selection switch AC Input Connector Pinout 1 10 5 6 wire entry view 1 2 3 4 10 5 7 8 9 6 Pos 115 VAC 230 VAC NC NC AC IN NC NC No Connect AC IN GND NC NC Jump to 9 Jump to 7 NC NC Jump...

Страница 123: ...hile cutting This only works with exposed parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J1 1 2 3 4 5 6 7 8 J2 OK TO MOVE GND 12V OK TO MOVE 1 V_0UT1 1 TIP 1 2 3 4 5 6 7 8 P10 START STOP CONTACT M ARC START 1...

Страница 124: ...xis Step 3 Y Axis Direction 4 Y Axis Step 5 X Axis Speed 6 Y2 Axis Speed 7 5VDC 8 GND 9 X Axis Direction 10 X Axis Step 11 Y Axis Direction 12 Y Axis Step 13 Y Axis Speed 14 Servo Enable 15 GND J47 Se...

Страница 125: ...ction 4 Y Axis Step 5 X Axis Speed 6 Y2 Axis Speed 7 5VDC 8 GND 9 X Axis Direction 10 X Axis Step 11 Y Axis Direction 12 Y Axis Step 13 Y Axis Speed 14 Servo Enable 15 GND J47 Servo Pin number Name 1...

Страница 126: ...DC Output 13 GND 14 Inbit 1 X Limit 15 Inbit 3 Y Limit 16 Inbit 5 Inbit 5 17 Inbit 7 Inbit 7 18 Inbit 9 Inbit 9 19 Inbit 11 Inbit 11 20 N A N A 21 N A N A 22 N A N A 23 N A N A 24 24VDC Output 25 GND...

Страница 127: ...dc white Limit out green Limit GND brown Torch Breakaway 1 Output yellow 1 2 3 4 5 6 7 8 9 SENSORS Connector AMP 182645 1 9 pin female receptacle Pins AMP 1 66105 9 female tin Cable Clamp AMP 182663 1...

Страница 128: ...lition Sensor GND Blue Collition Sensor Vcc Brown Collition Sensor Out Black Collition Sensor GND Blue 1 2 3 4 5 6 7 8 9 SENSORS Connector AMP 206705 2 9pin male connector Cable Clamp AMP 182663 1 siz...

Страница 129: ...1 9 22 10 23 11 24 12 25 13 J55 PLASMA Connector Wurth 61802524923 female subD25 Plastic Hood Wurth 61802525322 Divider Shield Plasma Start COM Plasma Start NO IHS Active NO IHS Active COM Marking COM...

Страница 130: ...Input GND Main Arc In Arc Voltage Arc Voltage Sense Relay GND Sense Relay 24V Contact GND Plate Contact In IO Shield Label J1 CUTMASTER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J1 Connector AMP 182649 1 14pin...

Страница 131: ...Contact GND Plate Contact In RS485 TX RS485 TX RS485 RX RS485 RX RS485 GND IO Shield Wire Colors on J15 3 white 4 brown 7 green 9 yellow 12 grey 14 pink 1 2 3 4 5 6 7 8 9 J65 HEIGHT CONTROL Connector...

Страница 132: ...n IO Shield Wire Colors on J15 3 white 4 brown 7 green 9 yellow 12 grey 14 pink 21 blue 22 red 1 2 3 4 5 6 7 8 9 J65 HEIGHT CONTROL Connector AMP 206708 2 9pin Female Plug Pins AMP 1 66105 9 socket ti...

Страница 133: ...Clamp AMP 1 206070 0 size 17 TX TX RX RX GND GND HMI Plasma Enable SW white HMI Plasma Enable SW brown Shield Description Cat Part Table1 iCNC Perf RS 485 25ft 15 6016 15 6017 15 6023 15 6024 iCNC Pe...

Страница 134: ...e Sense Relay GND Sense Relay 24V Contact GND Plate Contact In IO Shield Wire Colors on J15 3 white 4 brown 12 grey 14 pink Cable shield 1 2 3 4 5 6 7 8 9 J65 HEIGHT CONTROL Connector AMP 206708 2 9pi...

Страница 135: ...servo enable signal Motor rotation direction should be adjusted in servo drive parameters Maximum step frequency 146kHz 25 GND J53 GND 26 7 COM J53 24VDC 7 6 5 Panasonic Minas A5 X4 Z axis PULS 1 3 PU...

Страница 136: ...igikey WM2500CT ND 18 24AWG 0 2 0 8mm2 Servo OK Dir Step Enable Servo OK Step Dir Enable Servo OK Dir Step Enable Servo OK Step Dir Enable OUTPUTSx xx NO SPEED Y2 PIN5 24Vdc OUTPUTSx xx COM INPUTSx GN...

Страница 137: ...ntract or anything done in connection therewith such as the performance or breach thereof or from the manufacture sale delivery resale or use of any goods covered by or furnished by Thermal whether ar...

Страница 138: ...C Cikarang Indonesia Customer Care Ph 6221 8990 6095 Fax 6221 8990 6096 Rawang Malaysia Customer Care Ph 603 6092 2988 Fax 603 6092 1085 Melbourne Australia Australia Customer Care Ph 1300 654 674 tol...

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