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THERMACUT EX-TRAFIRE 55SD, Руководство оператора

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EX-TRAFIRE

®

55SD

Operator Manual, Revision T-3

3-27

System CNC interface connection

Each type of signal is available through the system CNC interface connector located on the rear 
control panel� Use the chart with details of each signal type below when connecting the system 
interface lead to the plasma arc power supply�

Signal:

START

(start plasma cutting)

Arc transfer 

(start system motion)

Ground

Voltage divider

Type

Input

Output

Ground

Output

Note

Normally open� Open 

circuit voltage 12 

VDC in the START 

terminals� Requires a 

dry contact to close it�

Normally open� Dry 

contact with maximum 

capacity of:

125 VAC / 10 A

250 VAC / 5 A

30 VDC / 5 A 

Divider arc voltage signal of:

20:1

21�1:1

30:1
40:1
50:1

(provides a maximum 18V)

Rear socket 

connection

3, 4

12, 14

13

6 (+), 5 (-)

Internal wire 

colours

white, white

yellow, yellow

green/

yellow

6 (red), 5 (black)

 

 

 

 

 

 

Set the DIP switches to one of the following settings� Basic settings is 50:1�

13

12

6

4

5

14

3

Turn OFF the power supply and disconnect the power lead prior opening the enclose�

Содержание EX-TRAFIRE 55SD

Страница 1: ...OR OPERATING THE SYSTEM READ THIS MANUAL BECOME FAMILIAR WITH THE CONTENT KEEP THE MANUAL LOCAL TO THE JOB SITE WITH EASY ACCESS TO ALL PERSONNEL THE SYSTEM IS TO BE USED FOR METAL CUTTING ONLY PLEAS...

Страница 2: ...damage to the system 8 Magnetic field can affect pacemakers 8 Plasma cutting can cause interference 8 Safety Sticker 9 SECTION 2 SPECIFICATIONS 2 10 Dimensions and weight of the plasma arc power suppl...

Страница 3: ...Rear view 4 32 Rear control panel detail 4 32 Turn ON 4 33 Check the LED indicators 4 33 Operating the hand torch 4 34 Operating the torch safety trigger 4 34 Fit the work clamp 4 35 Edge start cuttin...

Страница 4: ...D Operator Manual Revision T 3 4 SECTION 10 DISPOSAL OF PRODUCT 10 50 Use and disposal of waste 10 50 End of lifetime product disposal 10 50 SECTION 11 WARRANTY 11 51 Notes 11 52 Notes 11 53 Revision...

Страница 5: ...ting can cause fire or explosion 7 Electric shock can kill 7 Plasma arc can injure 7 Flying sparks arc spray can cause injury fire or explosion 7 Hot parts can cause severe burns 7 Smoke and gases can...

Страница 6: ...ses produce intense visible and invisible rays that can burn eyes and skin Use protective clothing made from durable flame resistant material appropriate footwear and hand protection Use face protecti...

Страница 7: ...ses liquids and materials remove prior to cutting as they present a fire risk EXPLOSION PREVENTION Do not cut in areas containing explosives flammable gases or vapors Do not place the system on over o...

Страница 8: ...S CAN BE HAZARDOUS Work in a confined space only if it is well ventilated or while wearing an air supplied respirator The smoke and gases from the cutting gouging process can displace air and lower th...

Страница 9: ...arc is generated immediately when the torch trigger is depressed The plasma arc will cut quickly through gloves and skin Make sure the power is switched off before changing consumables Torch consumab...

Страница 10: ...N 2 SPECIFICATIONS Dimensions and weight of the plasma arc power supply 2 11 Specifications plasma arc power supply 3 x 220 V 2 12 Specifications plasma arc power supply 3 x 400 V 2 13 Hand torch setu...

Страница 11: ...power supply 177 mm 469 9 mm 228 6 mm Weight of plasma arc power supply without torch 11 8 kg EX TRAFIRE 55SD Is a portable plasma arc cutting system Has been designed for handheld cutting Uses compre...

Страница 12: ...input current I1 and 1eff at rated output U2 y I2 cutting only I1eff I1 X used to determine rating of power cord rms root mean square eff effective U1 Volts AC rms I1 Amps rms I1eff 3 x 220 VAC 15 28...

Страница 13: ...ting of power cord rms root mean square eff effective U1 Volts AC rms I1 Amps rms I1eff 3 x 400 VAC 15 20 9 A 14 8 A This equipment conforms to IEC 61000 3 12 EN 60974 1 Isolation class H F IP Code De...

Страница 14: ...voltage VDC 170 Cutting current at 50 100 duty cycle A 55 41 Recommended cutting capacity mm 20 Maximum cutting capacity mm 30 Severance cutting capacity mm 30 Piercing capacity mm 20 Gouging capabil...

Страница 15: ...55SD Operator Manual Revision T 3 2 15 Hand torch setup Ground Work lead Power lead Gas supply Torch lead Gas hose min 8 mm P view P Torch lead Work lead Work piece Work table min 270 LPM min 6 bar m...

Страница 16: ...r Manual Revision T 3 2 16 Machine torch setup Ground Work lead Power lead Gas supply Torch lead Machine interface cable P view P Torch lead Work lead Work piece Work table min 270 LPM min 6 bar max 1...

Страница 17: ...utting Mode The terminal for the external protective earth conductor V Grid Mode For compliance with the European Norm it is NOT permissible to use unshielded consumables in Hand Held applications S M...

Страница 18: ...hases mains power lead 3 21 Installation of three phases mains power lead 3 21 The mains power lead connection 3 22 Torch installation step by step 3 22 Plasma gas supply 3 25 Additional gas filtratio...

Страница 19: ...ntact the carrier immediately take photographs of the packaging and areas of damage on the system Inform Authorized Supplier who will provide copies of relevant documentation For further assistance co...

Страница 20: ...ive generator to power the EX TRAFIRE 55SD Engine drive operation 1 Set engine drive output to three phases AC 2 Plug the EX TRAFIRE 55SD mains power lead in to the power outlet 3 Hard wire connection...

Страница 21: ...nts listed below Recommended mains power lead extension depending on length mm2 3 m 3 7 5 m 7 5 15 m 15 30 m 30 45 m Model CE Phase mm2 mm2 mm2 mm2 mm2 400 VAC 15 220 VAC 15 3 6 6 10 10 16 Note The sy...

Страница 22: ...ically competent person should connect the mains power lead to a plug or hard wire to a suitable supply according to national standards Torch installation step by step 1 TURN OFF the power supply OFF...

Страница 23: ...plug Latch with key position TCS latch with key Torch TCS plug Latch with key position 4 Torch connection 1st step place the TCS latch with key into the TCS power supply socket The TCS latch with key...

Страница 24: ...sion T 3 3 24 5 Torch connection 2nd step put TCS plug into the TCS socket The torch TCS plug must be locked in the TCS socket properly with the key nose 6 Torch connection proper position of the TCS...

Страница 25: ...x dewpoint 3 C class 4 ref to ISO 8573 Purity 99 99 Gas quality Clean moisture free without oil Note A poor quality gas supply has a detrimental effect on cut speeds cut quality reduced thickness of m...

Страница 26: ...as supply installation Connect the air line hose as follows 1 Air line hose connection Female G1 4 thread adapter 2 Air line hose Use an inert gas hose with a minimum internal diameter of 8 mm make a...

Страница 27: ...ivider Type Input Output Ground Output Note Normally open Open circuit voltage 12 VDC in the START terminals Requires a dry contact to close it Normally open Dry contact with maximum capacity of 125 V...

Страница 28: ...rator Manual Revision T 3 3 28 Activating an external DC coil with an external power supply Activating an external AC coil with an external power supply Use a diode 1N4007 if the voltage is 24 VDC 24...

Страница 29: ...solated module with an external power supply Notes 1 Isolated input module provided by the user 2 24 VDC power supply to be provided by the user ISOLATED INPUT MODULE Installation of the machine inter...

Страница 30: ...2 Rear control panel detail 4 32 Turn ON 4 33 Check the LED indicators 4 33 Operating the hand torch 4 34 Operating the torch safety trigger 4 34 Fit the work clamp 4 35 Edge start cutting 4 35 Hand t...

Страница 31: ...arm indicator 4 Power ON OFF indicator LED illuminates the power supply is turned ON 5 Multifunctional indicator LED illuminates pressure alarm indicator when the gas pressure is lower than 2 4 bar LE...

Страница 32: ...n T 3 4 32 Rear control panel detail Rear view Rear control panel 1 Power supply switch 2 Mains power lead 3 CNC interface connector 4 Gas supply input fitting G1 4 Female 4 3 2 1 4 3 2 1 EX TRAFIRE 5...

Страница 33: ...Operator Manual Revision T 3 4 33 Turn ON Check the LED indicators Check that LED1 V is illuminated and LED2 LED3 and LED4 are not illuminated before cutting Switch ON Note The cooling fan will only...

Страница 34: ...ma arc will cut quickly through gloves and skin Make sure the power supply is switched off before changing consumables Keep away from the torch tip Do not hold the piece that is to be cut and keep you...

Страница 35: ...good contact and remove surface contaminants DO NOT fit the work clamp to the material that will be severed scrap Fit the work clamp as close as possible to the cutting area to minimise exposure to el...

Страница 36: ...t contact between the shield and the work piece pull the torch at a steady travel speed Pulling the torch gives better control compared to pushing For cutting thin material reduce the amperage to the...

Страница 37: ...hat the torch is aimed Aim the torch away from yourself and others Hold the torch so that the nozzle is within 3 mm of the work piece before firing Hold the torch at an angle to the work piece depress...

Страница 38: ...r supply is switched off before changing consumables Keep away from the torch tip Do not hold the piece that is to be cut and keep your hands away from the cutting path Never point the torch toward yo...

Страница 39: ...EX TRAFIRE 55SD Operator Manual Revision T 3 5 39 SECTION 5 MAINTENANCE Routine maintenance 5 40 Purging draining of the built in filter 5 41...

Страница 40: ...essed air Advisory note The dust can be harmful to health Full examination of the torch check the torch trigger safety mechanism check for signs of cracking in the torch body or exposed wires Immediat...

Страница 41: ...5 41 Purging draining the built in filter This power supply is equipped with built in float type auto drain filter Do not cover outflow drain hole located on the bottom of the power supply see the pic...

Страница 42: ...3 6 42 SECTION 6 ADDITIONAL ORDERING INFORMATION EX TRAFIRE 55SD Power Supplies Part No DESCRIPTION EX 3 001 001 EX TRAFIRE 55SD CE 3x400V power Supply Unit fully equipped EX 3 001 005 EX TRAFIRE 55SD...

Страница 43: ...witch Note The fan turns ON and OFF automatically The fan may not run when the plasma arc power supply is switched on The LED2 illuminates V Over temperature OT Fan fault Ensure fan is free running co...

Страница 44: ...e inside of the torch Reassemble in correct order Torch connection fault Improperly installed torch or retaining cup is loose Install torch properly or tighten retaining cup Press the torch trigger or...

Страница 45: ...and work piece Make sure that work lead has a good connection to a clean and dry area of work piece Incorrect distance between the torch and the work piece Maintain correct distance between the torch...

Страница 46: ...cut quality Adjust the current to suite the cutting speed and torch to workpiece distance according to the thickness of material to be cut Poor connection Work piece is dirty contaminated Clean the su...

Страница 47: ...132 200 mm This filter does not fall under the specification of pressure equipment and requires no revision Advantages of using the Filter EX Compressed Air Filter Removes solid particles aerosols and...

Страница 48: ...EX TRAFIRE 55SD Operator Manual Revision T 3 8 48 O Ring lubricant EX 0 805 001 Grease 25ml...

Страница 49: ...EX TRAFIRE 55SD Operator Manual Revision T 3 9 49 SECTION 9 POWER SUPPLY BLOCK DIAGRAM Power supply block diagram...

Страница 50: ...ormation on the recycling of this product refer to manufacturer who will be able to handle the disposal for you or refer to your local authority domestic waste processing organization or store where y...

Страница 51: ...e purpose arising out of the Contract otherwise for usual purpose 2 The warranty period is valid from the date the goods are delivered to the buyer par 5 1 5 2 of the GBC 3 Par 3 4 and the following o...

Страница 52: ...EX TRAFIRE 55SD Operator Manual Revision T 3 11 52 Notes...

Страница 53: ...EX TRAFIRE 55SD Operator Manual Revision T 3 11 53 Notes...

Страница 54: ...Page 2 14 new values in brackets for 3 x 220 V power supply Page 4 32 new picture of rear label 3 x 220 V Page 4 38 whole page with Gouging removed Page 6 42 new item EX 3 001 005 3 x 220 V power supp...

Страница 55: ...hr THERMACUT HUNG RIA KFT Pet fi S ndor utca 37 atd 2500 Esztergom HUNGARY Tel 36 33 502 090 1 Fax 36 33 400 004 E mail info thermacut hu www thermacut hu THERMACUT SLOVAKIA S R O M R tef nika 14 942...

Страница 56: ...vsk 574 Ma atice 686 01 Uhersk Hradi t Czech Republic www thermacut cz sales thermacut cz THERMACUT FHT EX and EX TRAFIRE are registered trademarks of THERMACUT k s and may be registered in Czech Repu...

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