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1. GENERAL INFORMATION
1-3
Service Precaution
● Always use with TGB genuine parts and
recommended oils. Using non-designed parts for
TGB ATV may damage the ATV.
● Special tools are designed for remove and install
of components without damaging the parts being
worked on. Using wrong tools may result in parts
damaged.
● When servicing this ATV, use only metric
tools. Metric bolts, nuts, and screws are not
interchangeable with the English system,
using wrong tools and fasteners may
damage this vehicle.
● Clean the outside of the parts or the cover
before removing it from the ATV. Otherwise,
dirt and deposit accumulated on the part's
surface may fall into the engine, chassis, or
brake system to cause damage.
● Wash and clean parts with high ignition point
solvent, and blow-dry with compressed air.
Pay special attention to O-rings or oil seals
because most cleaning agents have an
adverse effect on them.
● Never bend or twist a control cable to prevent
unsmooth control and premature worn out.
● Rubber parts may become deteriorated when
old, and prone to be damaged by solvent and
oil. Check these parts before installation to
make sure that they are in good condition,
replace if necessary.
● When loosening a component, which has
different sized fasteners, operate with a
diagonal pattern and work from inside out.
Loosen the small fasteners first. If the bigger
ones are loosen first, small fasteners may
receive too much stress.
● Store complex components such as
transmission parts in the proper assemble
order and tie them together with a wire for
ease of installation later.
● Note the reassemble position of the important
components before disassembling them to
ensure they will be reassembled in correct
dimensions (depth, distance or position).
● Components not to be reused should be
replaced when disassembled including
gaskets metal seal rings, O-rings, oil seals,
snap rings, and split pins.
Содержание BLADE 500
Страница 1: ...SERVICE MANUAL TAIWAN GOLDEN BEE CO LTD ...
Страница 5: ...Frame Number Engine Number SERIAL NUMBER ...
Страница 25: ...1 GENERAL INFORMATION 1 20 Oil and Lubrication Points Brake Fluid Grease ...
Страница 26: ...1 GENERAL INFORMATION 1 21 Gear Oil ...
Страница 42: ...2 MAINTENANCE INFORMATION 2 16 Note ...
Страница 57: ...4 1 FUEL INJECTION SYSTEM 4 1 9 WIRING DIAGRAM ...
Страница 100: ...4 1 FUEL INJECTION SYSTEM 4 1 52 Fault Diagnosis EFI Circuit inspection ...
Страница 101: ...4 1 FUEL INJECTION SYSTEM 4 1 53 Can not Start the engine or difficult to start inspection ...
Страница 102: ...4 1 FUEL INJECTION SYSTEM 4 1 54 Idle flameout diagnosis ...
Страница 103: ...4 1 FUEL INJECTION SYSTEM 4 1 55 Integrated Fault Diagnosis Program ...
Страница 121: ...5 ENGINE REMOVAL 5 5 Remove the right footrest Remove the brake pedal Remove the muffler Remove the exhaust pipe ...
Страница 129: ...5 ENGINE REMOVAL 5 13 Remove the engine oil pipe nuts Remove the outlet water hose ...
Страница 165: ...8 V BELT DRIVING SYSTEM 8 12 Notes ...
Страница 166: ...9 1 FRONT DIFFERENTIAL 9 1 1 FRONT DRIVE FRONT DIFFERENTIAL ...
Страница 197: ...10 ALTERNATOR STARTING CLUTCH 10 10 Note ...
Страница 198: ...11 CRANKSHAFT CRANKCASE 11 1 L CASE R CASE ...
Страница 205: ...11 CRANKSHAFT CRANKCASE 11 8 Apply Loctite 510 Flange sealant to the mating surface of the left crankcase L CASE R CASE ...
Страница 217: ...11 CRANKSHAFT CRANKCASE 11 20 NOTE ...
Страница 227: ...12 COOLING SYSTEM 12 10 Note ...
Страница 228: ...13 BODY COVER 13 1 BLADE MODEL Mechanism Diagram ...
Страница 237: ...13 BODY COVER 13 10 TARGET MODEL ...
Страница 243: ...14 BRAKE SYSTEM 14 1 BRAKE FRONT BRAKE ...
Страница 244: ...14 BRAKE SYSTEM AND BODY COVER 14 2 REAR BRAKE ...
Страница 251: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 STEERING SYSTEM EPS MODEL ...
Страница 252: ...15 1 1 STEERING AND SUSPENSION 15 1 2 NON EPS MODEL ...
Страница 257: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 Steering Tie Rod Assembly w EPS Steering Tie Rod Assembly w o EPS ...
Страница 259: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 FRONT SUSPENSION ...
Страница 263: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 REAR SUSPENSION ...
Страница 268: ...15 2 ELECTRIC POWER STEERING 15 2 1 EPS Electric Power Steering ...
Страница 305: ...65 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 9400uf 12V ECU 12V ...
Страница 306: ...65 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 9400uf 12V ECU 12V ...