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H4665A Submersible Pump

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

51

SERVICE
Disassembly

Complete disassembly of the tool is not recommended. 

If a complete overhaul is necessary, return the tool to 

your nearest Greenlee Utility Authorized Service Center.
The disassembly procedure is divided into sections of 

the tool. Disassemble only the section(s) necessary to 

complete the repair.
Disassemble the tool on a flat, clean surface. Take care 

not to lose or damage any parts that may fall free during 

disassembly.

Base and Inlet Screen (Strainer)

Note:  Mating surfaces of impeller (29) and inlet (32) are 

critical. Use every caution to prevent damage to these 

parts.

1.  Remove six hex head cap screws (35), lock washers 

(36) and flat washers (37) to remove base (34), inlet 

screen (strainer) (38), and six bushings (33).

2.  Remove inlet (32) and shim(s) (31) from volute (24).

Impeller

Lock impeller (29) in place by placing a screwdriver 

between the blades. Remove left-handed acorn nut (30) 

by turning it clockwise. Remove impeller (29), key (28) 

and shims (26, 27) from drive shaft (3).

Handle, Motor, and Volute

1.  Remove two socket head cap screws (25) to remove 

handle assembly from volute (24). If necessary, 

remove two hex head cap screws (41) to disassem-

ble handle components (39, 40).

2.  Remove the other three socket head cap screws 

(25) to remove motor assembly from volute (24).

Retainer

Serial number 97720 and after:

1.  Remove six socket head cap screws (22) to remove 

retainer (18) from motor assembly.  

2.  Remove quad ring/O-ring (16) and two O-rings  

(19, 20) from retainer (18).

3.  If necessary, remove retaining ring (17) from retainer 

(18) to remove bearing (15).

Retainer and Seal Carrier

Serial number before 97720:

1.  Remove six socket head cap screws (22) to remove 

retainer (B) from motor assembly.

2.  Remove retaining ring (G) to remove seal carrier (F) 

from retainer (B).

3.  Remove two quad rings (D) and two O-rings (C, E) 

from seal carrier (F).

4.  Remove two O-rings (A) and one O-ring (19) from 

retainer (B).

Motor

1.  Scribe a line across motor cap (12) and motor body 

(1) to align parts correctly during assembly.

2.  Remove eight socket head cap screws (14) and pull 

motor cap (12) off motor body (1). Remove gasket 

(11). If necessary, remove two dowel pins (6) from 

motor body (1).

3.  Pull idler shaft (8) with gear out of motor body.  

Remove gear (7) from idler shaft (8). If necessary, 

remove drive pin (9) from idler shaft.

4.  Remove gear (7) and Woodruff key (10) from drive 

shaft (3).

5.  Pull drive shaft (3) by removing retaining ring (5).
6.  Remove O-ring (23) from motor body (1). 

Note:  Serial number before 97720: Remove  

O-ring (H) below bearing in motor body (I) using an 

O-ring tool.

Needle and Bearing Removal

Note:  If the needle bearings (2, 13) in motor cap (12) or 

motor body (1) are damaged or worn, Fairmont recom-

mends to replace the components as an assembly with 

the bearings already pressed in.

1.  Do not remove the needle bearings (2, 13) unless 

they are damaged or worn. Bearings will be ruined 

when they are removed.

2.  Use a blind-hole bearing puller to remove the bear-

ings from the motor cap or motor body.

Inspection

Clean all parts with solvent and dry them thoroughly. 

Inspect each component as described in this section. 

Replace any component that shows wear or damage.
1.  Bearings (4, 15) and Drive Shaft (3):  Insert shaft into 

bearings. Spin shaft. If shaft does not spin smoothly, 

replace bearings and drive shaft.  

2.  Motor Cap (12) and Motor Body (1):  Inspect mating 

surfaces, gear cavities, oil passageways, etc. for 

grooves or nicks. If any component shows wear or 

damage, replace the component as an assembly 

with the bearings already pressed in.

3.  Inspect all other disassembled components for 

cracks, grooves, or nicks.

Содержание Greenline H4665A

Страница 1: ...Inc 2 11 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com H4665A Submersible Pump Serial Code FTY Español 11 Français 21 Deutsch 31 Italiano 41 ...

Страница 2: ...al is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee Utility tool H4665A 42191 Submersible Pump Serial Code FTY Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications SAE Standard J1273 Hose and Hose Assemblies Publication 99930323 All specifi...

Страница 3: ...lt in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for leaks Do not hold hose or couplers while the hydraulic system is pressurized Depressurize the hydraulic system before servicing Oil under pressure easily punc ...

Страница 4: ...l skin contact with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions may result in injury Inspect tool before use Replace any worn or damaged parts A damaged or improperly assembled tool can malfunction injuring nearby personnel Inspect the hydraulic hoses and couplings every operating day Repair or replace if leakage crack ing wear or damage ...

Страница 5: ... Rockford IL 61109 2988 USA 815 397 7070 5 Identification 5 1 4 7 8 2 3 6 9 1 Serial Number Tag 2 Hydraulic Motor 3 Hydraulic Tank Port T return 4 Hydraulic Pressure Port P supply 5 Handle 6 Discharge Port 7 Housing 8 Inlet Screen 9 Base Plate H4665A Submersible Pump ...

Страница 6: ...e injury or death Type of Hydraulic System Open center or closed center Flow Minimum 19 l min 5 gpm Recommended 19 to 30 l min 5 to 8 gpm Maximum 30 l min 8 gpm Filtration 10 micron nominal Pressure Relief Setting 138 bar 2000 psi Back Pressure maximum 13 8 bar 200 psi 13 8 bar 200 psi is the maximum agreed standard back pressure for the HTMA Hydraulic Tool Manufacturers Association Greenlee Utili...

Страница 7: ...l to this table Pressure Port supply Tank Port return P T or In Out or 9 16 18 O ring Boss smaller port 3 4 16 O ring Boss larger port Connecting Hoses 1 Move the flow lever on the hydraulic power source to the OFF position 2 Stop the hydraulic power source 3 Connect the tank hose to the tank return port on the hydraulic power source and then to the tank port on the tool 4 Connect the pressure hos...

Страница 8: ...e discharge hose to the discharge port 2 Start the hydraulic power source Note Allow the power source to run for a few minutes to warm the hydraulic fluid Do not use the hydraulic hoses to lower or lift the pump This will weaken or damage the hoses or fittings and could cause a hydraulic fluid leak Failure to observe this precaution may result in property damage 3 Attach a rope or other device to ...

Страница 9: ...l Hydraulic fluid level low Check the fluid level Check system for leaks Air in the hydraulic system Refer to the power source manufac turer s instructions for removing air from the system Incorrect hydraulic fluid viscosity Use hydraulic fluid with the correct viscosity Refer to the Specifications section of this manual Tool operates backwards Hose connections at tool reversed Depressure the hydr...

Страница 10: ...ead cap screws 22 to remove retainer B from motor assembly 2 Remove retaining ring G to remove seal carrier F from retainer B 3 Remove two quad rings D and two O rings C E from seal carrier F 4 Remove two O rings A and one O ring 19 from retainer B Motor 1 Scribe a line across motor cap 12 and motor body 1 to align parts correctly during assembly 2 Remove eight socket head cap screws 14 and pull m...

Страница 11: ...for the other needle bearing if it was removed Surface B Motor Cap Surface A Motor Body O ring Seal Needle Bearing 0 020 below Surface A 0 047 below Surface B Motor 1 Serial number before 97720 Install O ring H below bearing in motor body 1 using an O ring tool Be careful not to damage O ring during installation 2 Install bearing 4 on drive shaft 3 if removed Secure using retaining ring 5 Install ...

Страница 12: ...stall impeller 29 on drive shaft 3 guiding keyway in impeller over key in drive shaft 3 Apply Loctite 242 or equivalent to threads of acorn nut 30 Follow the manu facturer s instructions for curing Secure impeller and shims to shaft with left handed acorn nut 30 by tightening counterclockwise Impeller Clearance 1 To check impeller 29 clearance install shims 31 and inlet 32 on volute 24 using six h...

Страница 13: ...eing Dr Rockford IL 61109 2988 USA 815 397 7070 54 Illustration Serial number 97720 and after 40 41 39 A A 14 43 Apply locking compound to threads 8 7 6 1 2 4 23 20 18 19 16 12 13 9 10 11 3 26 27 31 38 30 34 35 36 37 33 28 29 32 24 15 17 22 5 25 SECTION A A 42 ...

Страница 14: ...nal 1 125 1 18 43537 50435370 Retainer 1 19 O ring 1 500 x 1 625 x 062 70 1 20 O ring 1 750 x 1 875 x 062 70 serial code FLM 1 20A O ring 1 500 x 1 625 x 062 70 serial code FTY 1 22 Screw cap 10 32 x 500 socket head 6 23 O ring 2 500 x 2 625 x 062 70 1 24 Volute 1 25 Screw cap 10 24 x 875 socket head 5 26 42649 50426490 Shim 003 use as required 1 27 42650 50426501 Shim 005 use as required 1 28 428...

Страница 15: ... 78 3310 Part No Description Qty A O ring 125 x 250 x 062 70 2 B 42645 L060305 Seal retainer housing 1 C O ring 875 x 1 00 x 062 70 1 D Quad ring 562 x 687 x 062 70 2 E O ring 75 x 875 x 062 70 1 F 42646 L060306 Seal carrier 1 G 42836 50428360 Snap ring 1 375 internal 1 H O ring 500 x 687 x 094 80 1 J 41872 50418720 Ball 156 diameter not illustrated 2 Repair Kits 41122 50411224 Packing kit include...

Страница 16: ... Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 57 Accessories 3 4 2 1 UPC No Key 78 3310 Part No Description Qty 41220 50412204 Hose assembly heavy duty discharge 1 Coupling cam lock 1 2 Clamp hose 4 3 Hose discharge 2 x 25 1 4 Coupling male cam lock 1 ...

Страница 17: ...Fax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc www greenlee com ...

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