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EK1550FLT and EK1550FLX Battery-powered Crimping 

Tools

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

6

Top Die Retaining

Mechanism

Bottom Die Retaining

Mechanism

Top Die Retainer

Button

Bottom Die Retainer

Button

Die Retainer Button (UA15T)

12-ton “U” Die Adapter Set UA15T (52060610)

(contains two die adapters)

Procedure for Using Burndy Y46 Dies 

and “P” Style Dies

1.  No die holder assemblies are needed. 

Dies fit directly into tool.

2.  Select proper die set for fitting to be 

crimped.

Note:  Do not use non-butting dies 

(crimps controlled by tonnage) in 

this tool, as damage could occur to 

 connectors and/or conductors.

3.  Slide top die into place in die holder 

while simultaneously squeezing 

retainer button. Release button and 

allow die to snap into place.  

Repeat operation for other die entry.

Adapter Kits

Procedure for Using 12-ton “U” Style Dies 

with 52060610 Die Adapter Set

1.  Slide a die adapter assembly into the 

flip-top head while depressing the die 

retainer button. Release the retainer 

button while the adapter snaps into 

place. The die adapter should be locked 

in position.

2.  Repeat Step 1 to install the other die 

adapter into the ram end.

3.  Select the proper “U” die set for the 

 connector to be crimped.

4.  Slide the “U” die into the die adapter 

while depressing the die retainer button. 

Release the die button while it snaps into 

place, locking the die into position.

5.  Repeat Step 4 with other “U” die.

Содержание Greenlee GATOR EK1550FLX

Страница 1: ...Inc 10 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK1550FLT and EK1550FLX GATOR Battery powered 15 ton Crimping Tools ...

Страница 2: ...Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools EK1550FLT Battery powered Cri...

Страница 3: ...ent Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil F...

Страница 4: ...hen electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling D...

Страница 5: ...r Specifications Crimping Capacities Maximum Crimping Capacity Aluminum 1250 kcmil Copper 1500 kcmil With P Style Dies no adapter kit needed 1250 kcmil aluminum and 1500 kcmil copper fittings With 52060610 Die Adapter Set for 12 ton U Style Dies 500 kcmil copper splices 750 kcmil copper terminals 350 kcmil aluminum splices 750 kcmil aluminum terminals Note Do not use non butting dies crimps contro...

Страница 6: ...o connectors and or conductors 3 Slide top die into place in die holder while simultaneously squeezing retainer button Release button and allow die to snap into place Repeat operation for other die entry Adapter Kits Procedure for Using 12 ton U Style Dies with 52060610 Die Adapter Set 1 Slide a die adapter assembly into the flip top head while depressing the die retainer button Release the retain...

Страница 7: ...uous use After 30 to 40 cycles allow the tool to cool for 15 minutes Do not secure this tool in a vise This tool is designed for hand held operation This tool may be used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the...

Страница 8: ...mp complete the number of crimps specified under Connector Selection 5 For a single crimp position the connector so the crimp will be located at the center of the barrel Crimping Direction evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B 6 Depress the trigger to advance the ram Hold the...

Страница 9: ...ugs Use the number of crimps listed in this column instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with this tool and KC12 type or KA12 type dies are cUL and UL classified when used with the appropriate conductor and connectors listed below Dies for Copper...

Страница 10: ...ary 13 Real time clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Display Information Shown 1 Bluetooth status battery charge current pr...

Страница 11: ...away from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should ro...

Страница 12: ...n simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Tool loses oil Damaged seal Contact Greenlee customer service at 800 435 0786 for warranty service or repair Troubleshooting Befo...

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