background image

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

8

E12CCXLT and E12CCXLX 12-ton Battery-powered Tools

Operation —Crimping Using KC12 or KA12 type U-style Dies 

(cont’d)

Crimping Procedure

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from flying 

debris or hydraulic oil. 

An incomplete crimp can cause a fire.
•  Use proper die, connector, and cable combinations. 

Improper combinations can result in an incomplete 

crimp.

•  The relief valve sounds and the ram automatically 

retracts to indicate a completed crimp. If you do not 

hear the sound of the relieve valve or the ram does 

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in 

severe injury or death.

1.  Press the latch and open the tool head.
2.  Insert the properly assembled connector into the 

tool head.

3.  Close the tool head.
4.  Pull the trigger to make the crimp.
5.  Hold the trigger down until the crimper achieves 

pressure relief.

Notes:  Pressure relief occurs at approximately  

106 kN bar (12 tons). If you do not hear a “pop,”  

the crimp is incomplete.
It is normal for the battery load display to light at 

both the beginning and near the end of the crimping 

cycle.

6.  The ram returns automatically.
7.  To stop the ram from returning fully, activate the 

trigger for a brief moment. This activation will close 

the retraction valve and stop the retraction motion.

8.  Position the crimper for the next crimp. Repeat 

Steps 4 through 6 for the number of crimps as 

described in this manual.

9.  Open the crimping head and remove the connector.

Notes:  If it is necessary to retract the ram before a 

crimp cycle is completed, push the retract button. 

Pushing the retract button will result in complete retrac-

tion of the ram.
After completing the last crimp on an aluminum 

connector, wipe off the excess oxide inhibitor.

Retraction Stop

1.  To stop the ram from returning fully, activate the 

trigger for a brief moment. This activation will close 

the retraction valve, stop the retraction motion, and 

set the semi-automatic retraction stop position.

2.  Depress the trigger to advance the ram. Hold the 

trigger down until the ram automatically retracts. 

The ram will partially retract to the set position and 

allow the tool to be repositioned.

3.  If full retraction is desired, release the trigger at the 

end of the crimp.

Содержание Greenlee Gator E12CCXLT

Страница 1: ...tron Inc 10 16 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com E12CCXLT and E12CCXLX...

Страница 2: ...unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and...

Страница 3: ...Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from...

Страница 4: ...electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to conta...

Страница 5: ...ded Lugs and Splices 6 AWG 600 kcmil 5 8 Service Entrance Connectors 10 1 0 AWG 840 Service Entrance Connectors 1 0 4 0 AWG Aluminum Overhead H Taps 6 AWG 500 kcmil One Piece ACSR Tension Splices 4 AW...

Страница 6: ...ed in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components...

Страница 7: ...detents will be damaged 5 Visually check the dies to ensure that they are aligned correctly so that they will complete the crimping operation 6 Close the tool head Preparing the Cable Follow the lug...

Страница 8: ...2 tons If you do not hear a pop the crimp is incomplete It is normal for the battery load display to light at both the beginning and near the end of the crimping cycle 6 The ram returns automatically...

Страница 9: ...e connector so the crimp will be located at the center of the barrel For a double crimp position the connector so two crimps will be evenly spaced between the connec tor marks 6 Depress the trigger to...

Страница 10: ...sing the table provided on this page 4 Install one blade in each groove Slide the tab into the slots in the ram and head Lock them in place with the W type detents 5 Visually check the blades to ensur...

Страница 11: ...esses of material This will bend or break the draw stud and could throw parts with great force Failure to observe this warning could result in severe injury or death A component failure could throw br...

Страница 12: ...he 3 8 draw stud into the end of the 3 4 adapter For 4 and larger punch and die add the bushing to the die slide the spacer over the 3 4 draw stud and install the 1 1 8 sleeve 9 Install a spacer if ne...

Страница 13: ...Punches Metric 28 3 mm to 95 2 mm Conduit Size 3 4 to 3 Actual Size 1 115 to 3 75 Round Punches Metric 95 2 mm to 143 mm Conduit Size 3 1 2 to 5 Actual Size 4 to 5 5 8 Punch 30043 3 8 Draw Stud Die 1...

Страница 14: ...hes 0 670 x 0 749 rectangular Square and Rectangular Punches Metric 25 4 mm square Inches 1 square Metric 19 1 mm x 29 0 mm to 31 8 mm x 35 1 mm rectangular Inches 0 750 x 1 140 to 1 250 x 1 380 recta...

Страница 15: ...65 0 mm rectangular Inches 1 312 x 2 625 to 1 378 x 2 559 rectangular D Double D and Key Punches Electronic Connector Panel Punches Die Pilot Hole Punch 60235 3 4 Counter Nut End with Long Threads 60...

Страница 16: ...UNION CONNECTOR TYPE Copper Splices Copper Lugs 8 to 1 0 AWG 1 crimp 2 0 AWG to 350 kcmil 2 crimps 400 to 750 kcmil 3 crimps NUMBER OF CRIMPS ANDERSON VACS VACL BLACKBURN ASP ATL BURNDY YS A YA A YA A...

Страница 17: ...0207 U 655 KD12 38 10208 U 658 KD12 39 10209 U 659 KD12 40 10210 U 998 Adapter Greenlee Part No Description UC26 50067141 Cutter blades for copper and aluminum 26 mm 1 max UC40 50070363 Cutter blades...

Страница 18: ...SCL SCH 54506 to 54528 54806 to 54828 BCU BBCU Copper Lugs VHCS VHCL CTL CTL L LCN YA YA L YA 2L YA 2LN YA 2N YA L TC YA L 2TC YA 2TC YAZ YAZ 2N YAZ 2TC CLN CLW CSW CRA CRB CRC CRA L CRB L CRA 2L CRB...

Страница 19: ...13 Real time clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycl...

Страница 20: ...Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Ins...

Страница 21: ...at 800 435 0786 for warranty service or repair Motor is inoperative Low or uncharged battery Try known charged battery Inoperative battery may be discharged or may have reached life expectancy Broken...

Страница 22: ...Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 22 E12CCXLT and E12CCXLX 12 ton Battery powered Tools...

Страница 23: ...Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 23 E12CCXLT and E12CCXLX 12 ton Battery powered Tools...

Страница 24: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

Отзывы: