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Greenlee / A Textron Company

7

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

1990 Hydraulic Crimping Tool

Operation (cont’d)

3.

If open, close the die head and push in the movable
pin unit. Make sure the movable pin is fully
engaged.

4.

Align the tool with the alignment mark (for lugs) or
center stop (for sleeves) as shown.

5.

Pump the handle to advance ram. Continue to
pump until the pressure relief valve activates.
Note: Pressure relief is indicated by an audible
“pop” and a sudden drop in handle force.

6.

To release the hydraulic pressure, pull the release
trigger back while pressing down on the handle.
Note: To prevent the ram from retracting
completely, release the trigger. This speeds the
crimping process when a single connector requires
several crimps.

7.

For a cUL or UL classified crimp, complete the
number of crimps specified in the cUL/UL Table.
Note: For brands not listed, consult the connector
manufacturer’s instructions to determine the number
of crimps and the acceptability of installation with a
dieless tool.

8.

To remove the tool from a splice, pull the movable
pin on the die head and open the crimping head.

OUTERMOST

BLADE OF DIE HEAD

LUG

ALIGNMENT

MARK

LONGER LUG

TANG

OUTERMOST

BLADE OF RAM DIE

LUG

ALIGNMENT

MARK

SHORTER LUG

TANG

OUTERMOST

BLADE OF DIE HEAD

CENTER

STOP

SLEEVE

Содержание Greenlee 1990

Страница 1: ... 999 9994 3 2003 Greenlee Textron IM 1093 REV 8 5 03 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 1990 Hydraulic Crimping Tool Serial Code YM ...

Страница 2: ...d for use as directed on the cUL UL Table provided in this manual and on the carrying case The 1990 Crimping Tool is protected by US Patent No 4 796 461 Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety ...

Страница 3: ...y or death Wear eye protection when operating or servicing this tool Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Oil under pressure easily punctures skin causing serious injury gan grene or death If you are injured by escaping oil seek medical attention immediately Do not use hands to check for leaks Depressurize the hyd...

Страница 4: ... away from the crimping tool head when crimping This tool is intended for two handed operation Maintain a firm grip on both handles during operation Using this tool in any other manner can result in injury or property damage Do not perform any service or maintenance other than as described in this manual Injury or damage to the tool may result Failure to observe these precautions can result in inj...

Страница 5: ...dth 26 3 mm 2 87 Mass Weight 7 5 kg 16 5 lb Hydraulic Oil 198 cc 12 in3 Crimping Capacities Crimping Range Copper Connectors 25 500 mm2 4 AWG 1000 kcmil Aluminum Connectors 16 500 mm2 6 AWG 1000 kcmil Maximum Crimper Diameter 461 mm 1 815 Crimping Force maximum 133 kN 15 tons Crimping Tool Adjusts Automatically to Connector Size MOVABLE PIN UNIT RELEASE TRIGGER RAM DIE DIE HEAD ...

Страница 6: ...nt Failure to observe this warning can result in severe injury or death Wear eye protection when operating this tool Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil Inspect tool before use Replace any worn or damaged parts A damaged or improperly assembled tool can break and strike nearby personnel Failure to observe this warning can result in se...

Страница 7: ...e release trigger back while pressing down on the handle Note To prevent the ram from retracting completely release the trigger This speeds the crimping process when a single connector requires several crimps 7 For a cUL or UL classified crimp complete the number of crimps specified in the cUL UL Table Note For brands not listed consult the connector manufacturer s instructions to determine the nu...

Страница 8: ... L A Y C T L A Y B R C A R C L B R C L A R C L 2 A R C L 2 B R C 8 2 1 4 5 6 0 1 4 5 8 2 2 4 5 6 0 2 4 5 8 2 9 4 5 6 0 9 4 5 2 8 8 4 5 4 5 8 4 5 U L B U L B B m u n i m u l A n i P r o t c e n n o C P E C P Y A M C A G W A 6 l i m c k 0 0 0 1 L A P T G W A 6 l i m c k 0 5 7 m u n i m u l A 1 m u n i m u l A t e s f f O r o t c e n n o C O P E C O P Y A O C A G W A 6 l i m c k 0 0 0 1 L A O P T G W...

Страница 9: ... as shown If the GO slot will fit over the slug and the NO GO slot will not the pressure is within the specified range If the GO slot will not slide over the slug the crimping pressure is too low Send the crimping tool to an authorized service center If the NO GO slot will slide over the slug the crimping pressure is too high Send the crimping tool to an authorized service center The pressure test...

Страница 10: ...ully retract Air in the hydraulic system See Air Purging and Oil Filling Procedure Reservoir is overfilled See Air Purging and Oil Filling Procedure Internal binding Return tool to an authorized service center Ram does not retract Dies damaged Return tool to an authorized service center Release mechanism Return tool to an authorized service center Pressure builds slowly Discharge check ball Flush ...

Страница 11: ...ty 8 Pump the handle several times to advance the ram While holding a CLEAN shop cloth over the reser voir retract the ram fully Repeat several times to purge all of the air from the system 9 With the pump handle vertical and the ram fully retracted fill the reservoir until it overflows 10 Replace the plug 25 and wipe off excess oil 11 Pump the handle one stroke and install the reser voir handle 1...

Страница 12: ...eing Dr Rockford IL 61109 2988 USA 815 397 7070 1990 Hydraulic Crimping Tool Exploded View 7 17 29 5 4 2 3 23 24 25 22 16 21 27 26 1 18 19 20 28 15 16 14 13 10 11 12 8 15 6 9 24 Torque cap screws 13 to 20 3 Newton meters 15 foot pounds 1 1 ...

Страница 13: ... 2 16 51379 905 1379 7 Ring Retaining 500 Truarc 2 17 32514 503 2514 0 Die Ram 1 18 35677 503 5677 1 Head Die 1 19 53962 905 3962 1 Detent Ball 1 20 52338 905 2338 5 Screw Set 10 32 x 250 Socket 1 21 35678 503 5678 0 Pin Unit Movable 1 22 35673 503 5673 9 Pin Pivot 468 x 2 05 1 23 53814 905 3814 5 O ring 1 47 x 1 71 x 118 1 24 35686 503 5686 0 Reservoir 1 25 32488 503 2488 8 Plug Rubber Reservoir ...

Страница 14: ... 397 7070 Fax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron is a subsidiary of Textron Inc www greenlee com ...

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