Textron Genesis G4 Скачать руководство пользователя страница 7

Inc.

7

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering
systems on the main air supply. These should  be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and
minimum tool maintenance.

Air supply hoses should have a minimum effective working pressure rating of 150% of the maximum pressure produced in the system or
10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 

1

/

4

inch.

8

6

4
2

0

10

12

14
16

TAKE OFF POINT
FROM
MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE 

OF FILTER/REGULATOR  OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

AIR LUBRICATION

PERMISSABLE

PRESSURE REGULATOR
AND FILTER (DRAIN DAILY)

3 METRES MAXIMUM

Ensure that the correct nose assembly suitable for the fastener is
fitted.

Connect the tool to the air supply.

Insert the fastener stem into the nose of the tool. If using a
standard nose assembly, the fastener should remain held in by the
vacuum system.  

Bring the tool with the fastener to the application so that the
protruding fastener enters squarely into the  hole of the
application.

Fully actuate the trigger. The tool cycle will broach the fastener
and with standard nose assemblies the broken stem will be
projected to the rear of the tool into the collector bottle.

A partial rotation and pull movement removes the collector bottle.
The Trigger should be lifted to cut-off the vacuum supply air prior
to removing the collector bottle.

P u t t i n g   i n t o   S e r v i c e

A i r   S u p p l y

O p e r a t i n g   P ro c e d u r e   - A l l   f a s t e n e r s   e x c e p t   A v t a i n e r ® a n d   M a x l o k ®

To minimise air consumption, the trigger should be ‘lifted’ to cut-off the
vacuum air supply if the tool is not to be used for a period of time.

Lift Trigger to
cut-off the
vacuum air
supply.

Содержание Genesis G4

Страница 1: ...G4 Hydro Pneumatic Power Tool Genesis Instruction Manual Inc 4 model Textron Fastening Systems Inc is a wholly owned subsidary of Textron Inc...

Страница 2: ......

Страница 3: ...l General Assembly 24 Parts List 25 Priming Oil Details 26 Hyspin VG 32 Oil Safety Data 26 Priming Kit 26 Priming Procedure 27 Fault Diagnosis Symptom Possible Cause and Remedy 28 Textron Fastening Sy...

Страница 4: ...t operate a tool machine that is directed towards any person s or the operator 9 Always adopt a firm footing or a stable position before operating the tool machine 10 Ensure that vent holes do not bec...

Страница 5: ...s 0 15 cu ft Stroke Minimum 17 mm Pull Force 5 5 bar 18 68 kN 4200 lbf Cycle Time Approximately 1 2 seconds Noise Level 75 dB A Weight Including nose equipment 2 3 kg Vibration Less than 2 5 m s2 Dime...

Страница 6: ...AVSEAL II QTM RIVET TTM RIVET CHERRYMATETM 4 3 4 8 5 5 2 6 6 4 6 5 7 8 9 9 5 10 11 12 3 16 1 4 3 8 COMPLETE TOOL 71233 00 BASE TOOL 1 1 2 3 1 NOSE ASSEMBLY NOSE TIP 2 71233 02000 71210 15000 see note...

Страница 7: ...PRESSURE REGULATOR AND FILTER DRAIN DAILY 3 METRES MAXIMUM Ensure that the correct nose assembly suitable for the fastener is fitted Connect the tool to the air supply Insert the fastener stem into t...

Страница 8: ...s shown below Keeping the head of the stem against the application push the tool onto the protruding stem Fully depress the trigger One cycle will ensure that the collar is swaged into the lock groove...

Страница 9: ...ompatible nose assembly and nose tip are fitted prior to operating the tool no nose tip with Maxlok Fitting Instructions All Nose Assemblies except Avtainer and Maxlok I M P O R T A N T The air supply...

Страница 10: ...7 07381 04701 07340 04800 07490 04401 07340 066012 07612 02001 07381 04701 07381 04701 07381 04701 07340 04800 07612 02001 07381 04701 07605 00220 71220 16080 07498 01401 07340 06201 07340 06201 0749...

Страница 11: ...SING 07430 00304 4 JAWS 71210 16101 5 JAW SPREADER 07498 04502 6 BUFFER 71210 05001 7 SPRING 07500 00418 8 LOCKING RING 07340 00327 N O S E A S S E M B L Y part n 71230 16100 ITEM DESCRIPTION PART N 1...

Страница 12: ...nless Steel Any Any 3 16 3 16 3 16 3 16 3 16 2 5 2 5 2 4 5 1 4 6 12 7 12 7 12 7 12 7 12 7 71210 16036 71210 16037 71220 16038 07340 06901 07344 04701 4 8 4 8 4 8 4 8 4 8 AVDEL MBC MBC L C 2 9 3 2 9 4...

Страница 13: ...E 07220 02104 7 SPRING 07610 02107 8 LOCKING RING 07610 02004 12 ANVIL 07610 02001 13 VAC SHUT OFF STOP NUT ASSY 71233 20200 ITEM DESCRIPTION PART N 9 CHUCK COLLET 07610 02102 4 JAWS 07610 02103 10 SP...

Страница 14: ...t be fitted Item numbers in bold refer to the general assembly and parts list pages 26 27 Other items numbers refer to the Maxlok No Nose Tip table page 12 Remove Jaw Spreader Housing 41 O Ring 12 and...

Страница 15: ...2 EXTENSION PART NUMBER 71210 20300 Fitted between the tool and the nose assembly the extension allows access into deep channels To fit the extension remove any nose assembly components Screw the inne...

Страница 16: ...y with special attention to the jaws Lubricate with Moly Lithium grease before assembling Check for oil leaks and air leaks in the air supply hose and fittings Grease can be ordered as a single item t...

Страница 17: ...sical form and water insolubility of the product the bioavailability is negligible Handling General ventilation is recommended Avoid skin and eye contact Storage Do not store with oxidizing agents Kee...

Страница 18: ...ctions see the nose assemblies section pages 9 to 14 For a complete service of the tool we advise that you proceed with dismantling of sub assemblies in the order shown After any dismantling REMEMBER...

Страница 19: ...e not to damage the cylinder bore Remove Seal Retainer 43 Push Lip Seal 8 and Bearing Tape 26 to the rear and out of Head Assembly 58 taking care not to damage the cylinder bore Remove Seal Housing 52...

Страница 20: ...Assembly Using Spanner 07900 00672 and Location Spigot 07900 00671 Unscrew Clamp Nut 39 and remove together with Top Plate Assembly 44 together with Tie Rods 56 Transfer Tube Assembly 61 O Rings 14 an...

Страница 21: ...gs 5 Assemble in reverse order to Dismantling Instructions noting the following Seals should be checked for damage and replaced if necessary lubricated with Molykote 55m grease Ensure Rotary Valve 38...

Страница 22: ...4 and 5 Retain parts in place using grease Molykote 55 Place O Ring 4 into the recess of Cover Plate 6 retain in position using grease Molykote 55 Place Spring 7 into position locate using the recess...

Страница 23: ...Notes Inc 23...

Страница 24: ...9 44 51 B B 41 12 40 1 6 43 52 Assy 58 2 8 17 64 Assy 21 46 Assy 33 42 19 15 35 Assy 36 9 91 13 28 11 X 26 A 89 20 104 Assy 25 Assy 50 79 80 65 Assy 53 14 53 34 14 7 98 99 Assy 59 96 4 22 14 23 62 Ass...

Страница 25: ...4 65 66 67 71 72 73 74 75 76 77 79 80 89 90 91 96 97 98 99 100 103 104 71210 02019 71213 02010 71210 02022 71210 02024 71221 02007 71233 02027 71213 02028 71230 03205 71210 02104 71210 02031 71221 020...

Страница 26: ...igate immediately with water for several minutes Although NOT a primary irritant minor irritation may occur following contact Fire Flash point 232 C Not classified as flammable Suitable extinguishing...

Страница 27: ...d screw orifice CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR OR OTHER PERSONNEL Switch air supply OFF at ON OFF Valve Assembly 62 Screw priming pump 07900 007...

Страница 28: ...t component in nose assembly Identify and replace 9 to 14 Jaws will not release Build up of dirt inside the nose assembly Service nose assembly 9 broken stem of Jaw housing nose tip or nose casing fas...

Страница 29: ...Notes Inc 29...

Страница 30: ...Notes Inc 30...

Страница 31: ...ndards EN ISO 12100 parts 1 2 BS EN ISO 8662 part 6 BS EN ISO 11202 BS EN ISO 3744 BS EN 982 ISO EN 792 part 13 2000 BS EN 983 following the provisions of the Machine Directive 89 392 EC as amended by...

Страница 32: ...genhagen Tel 49 511 7288 0 Fax 49 511 7288 133 Email info avdel de ITALY Textron Sistemi di Fissaggio SRL Via Manin 350 21 It 20099 Sesto San Giovanni Milano Tel 39 02 262 9171 Fax 39 02 242 4956 Emai...

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