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EK1550L Battery-powered Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

11

Connector Selection

Tool Range:

  8 AWG to 750 kcmil

When used with KC12-type dies, this tool is cUL and UL classified for use with the following connector brands:

When used with KA12-type dies, this tool is cUL and UL classified for use with the following connector brands:

Short

Long

Short

Long

BARREL

TYPE

8 AWG to

250 kcmil:

1 crimp

300 to

750 kcmil:

2 crimps

NUMBER

OF CRIMPS*

VHSS

VHS

VHCS

VHCL

ANDERSON

CSP

CU

CTL-2/CTL

CTL-L/LCN

BLACKBURN

®

YS-L

YS

YA-2LN/

YA-L/YA-2L;

YA/YA-L-TC/

YA-L-2TC

YA/YAZ

YA-2N/YA-2TC

YAZ-2N/YAZ-2TC

BURNDY

CT

CTL

CSW

CRA/CRB

CRC

CLN, CLW

CRA-L/CRB-L

CRA-2/CRB-2L

CRC-2L

ILSCO

SCSS

SCS

SCL

SCH

LCAS

LCA

LCD

LCAN

LCB

LCC

PANDUIT

54504 to

54523-TB

54804 to

54823

54104 to

54123-TB;

54204 to

54223

54930BE to

54923BE;

54850BE to

54880BE

T&B

BCU

BBCU

BLU

BBLU

PENN-

UNION

CONNECTOR

TYPE

Copper

Splices

Copper

Lugs

8 to

1/0 AWG:

1 crimp

2/0 AWG to

350 kcmil:

2 crimps

400 to

750 kcmil:

3 crimps

NUMBER

OF CRIMPS*

ANDERSON

VACS

VACL

BLACKBURN

®

ASP

ATL

BURNDY

YS-A

YA-A

YA-ATN

ILSCO

AS

ASN

ACL/ACN

2ACL/2ACN

ALNS/ALNN/ALND

PANDUIT

SA

LAA

LAB

T&B

60501 to

60578

60101 to

60176;

60230 to

60278

PENN-

UNION

PIK

BLUA

CONNECTOR

TYPE

Dual-rated

Aluminum

Splices

Dual-rated

Aluminum

Lugs

  * Use the number of 

crimps listed in this 

column instead of the 

number provided with 

the connector.

95R7

Die Selection

Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping instructions.
Crimps made with this tool and KC12-type or KA12-type dies are cUL and UL classified when used with the appropriate conductor 

and connectors listed below.

Dies for Copper Connectors

Catalog 

No.

UPC 

No.

Cable 

Size

Color 

Code

No. of 

Crimps

KC12-8

10996

8 AWG

Red

1

KC12-6

10997

6 AWG

Blue

1

KC12-4

10998

4 AWG

Gray

1

KC12-2

10999

2 AWG

Brown

1

KC12-1

11003

1 AWG

Green

1

KC12-1/0

11004

1/0 AWG

Pink

1

KC12-2/0

11007

2/0 AWG

Black

1

KC12-3/0

11010

3/0 AWG

Orange

1

KC12-4/0

11011

4/0 AWG

Purple

1

KC12-250

11012

250 kcmil

Yellow

1

KC12-300

11013

300 kcmil

White

2

KC12-350

11014

350 kcmil

Red

2

KC12-400

11015

400 kcmil

Blue

2

KC12-500

11016

500 kcmil

Brown

2

KC12-600

11018

600 kcmil

Green

2

KC12-750

11020

750 kcmil

Black

2

Dies for Aluminum Connectors

Catalog 

No.

UPC 

No.

Cable 

Size

Color 

Code

No. of 

Crimps

KA12-8

22084

8 AWG

Blue

1

KA12-6

22085

6 AWG

Gray

1

KA12-4

22086

4 AWG

Green

1

KA12-2

22087

2 AWG

Pink

1

KA12-1

22088

1 AWG

Gold

1

KA12-1/0

22089

1/0 AWG

Tan

1

KA12-2/0

22090

2/0 AWG

Olive

2

KA12-3/0

22121

3/0 AWG

Ruby

2

KA12-4/0

22122

4/0 AWG

White

2

KA12-250

22123

250 kcmil

Red

2

KA12-300

22124

300 kcmil

Blue

2

KA12-350

22125

350 kcmil

Brown

2

KA12-400

22126

400 kcmil

Green

3

KA12-500

22127

500 kcmil

Pink

3

KA12-600

22128

600 kcmil

Black

3

KA12-750

22129

750 kcmil

Yellow

3

Содержание EK1550L

Страница 1: ...wered Crimping Tool 52049398 REV 5 2016 Greenlee Textron Inc 7 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ...

Страница 2: ...ovided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tool EK1550L Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go t...

Страница 3: ...ing this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pres...

Страница 4: ...o thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for...

Страница 5: ... kcmil Copper 1500 kcmil With PH14 Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper and aluminum fittings With 48820 Die Holder Kit for Y46 Dies 1250 kcmil aluminum and 1500 kcmil copper fittings With 48802 Die Holder Kit for 12 ton U Dies 500 kcmil ...

Страница 6: ...ie holder assembly into hole in die spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Select proper die set for fitting to be crimped Note Do not use non butting dies crimps con trolled by tonnage in this tool as damage could occur to connectors and or c...

Страница 7: ...upper 48822 die holder assembly in hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 3 Select proper die set for fitting to be crimped 4 Slide top die into place in die holder while simulta neously squeezing both retainer buttons Relea...

Страница 8: ...P DIE HOLDER RETAINING SPRING PLUNGER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connector to be crimped 2 Select proper die holders set for type of dies to be used Install the die holders and or dies according to procedures under Adapter Kits Kearney ...

Страница 9: ...rough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is releas...

Страница 10: ...wo crimps will be evenly spaced between the connec tor marks 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to retract Notes If the crimping tool does not automatically retract the crimp is incomplete It is normal for the battery load display to light at both the beginning and near the end of the crimping cycle 6 Release the trigger until th...

Страница 11: ... the number of crimps listed in this column instead of the number provided with the connector 95R7 Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with this tool and KC12 type or KA12 type dies are cUL and UL classified when used with the appropriate conductor and connectors listed below Dies for Copper C...

Страница 12: ...y an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Authorized Service Center for inspection After use 1 Use a damp cloth and mild detergent...

Страница 13: ...approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Greenlee Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approx...

Страница 14: ...EK1550L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 14 ...

Страница 15: ...EK1550L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 15 ...

Страница 16: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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