Texas EZ Torque Скачать руководство пользователя страница 7

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OM010-C www.TEXASINTERNATIONAL.com

Specifications continued

TONG LENGTH

24"

30"

36"

42"

44"

48"

50"

54"

58"

PRESSURE,

PSIG

PULL,

LBS

TORQUE FT-LBS

1200

16964

33929

42411

50893

59375

62203

67858

70685

76340

81995

1225

17318

34636

43295

51953

60612

63499

69271

72158

77930

83703

1250

17671

35343

44178

53014

61849

64795

70685

73630

79521

85411

1275

18025

36049

45062

54074

63086

66090

72099

75103

81111

87119

1300

18378

36756

45945

55134

64323

67386

73512

76575

82701

88827

1325

18732

37463

46829

56195

65560

68682

74926

78048

84292

90536

1350

19085

38170

47712

57255

66797

69978

76340

79521

85882

92244

1375

19438

38877

48596

58315

68034

71274

77754

80993

87473

93952

1400

19792

39584

49480

59375

69271

72570

79167

82466

89063

95660

1425

20145

40290

50363

60436

70508

73866

80581

83938

90654

97369

1450

20499

40997

51247

61496

71745

75162

81995

85411

92244

99077

1475

20852

41704

52130

62556

72982

76458

83408

86884

93834 100785

1500

21206

42411

53014

63617

74219

77754

84822

88356

95425 102493

1525

21559

43118

53897

64677

75456

79049

86236

89829

97015 104201

1550

21912

43825

54781

65737

76693

80345

87649

91301

98606 105910

1575

22266

44532

55664

66797

77930

81641

89063

92774 100196 107618

1600

22619

45238

56548

67858

79167

82937

90477

94247 101786 109326

1625

22973

45945

57432

68918

80404

84233

91891

95719 103377 111034

1650

23326

46652

58315

69978

81641

85529

93304

97192 104967 112743

1675

23679

47359

59199

71038

82878

86825

94718

98664 106558 114451

1700

24033

48066

60082

72099

84115

88121

96132 100137 108148 116159

1725

24386

48773

60966

73159

85352

89417

97545 101610 109738 117867

1750

24740

49480

61849

74219

86589

90712

98959 103082 111329 119575

1775

25093

50186

62733

75280

87826

92008 100373 104555 112919 121284

1800

25447

50893

63617

76340

89063

93304 101786 106028 114510 122992

1825

25800

51600

64500

77400

90300

94600 103200 107500 116100 124700

1850

26153

52307

65384

78460

91537

95896 104614 108973 117691 126408

1875

26507

53014

66267

79521

92774

97192 106028 110445 119281 128117

1900

26860

53721

67151

80581

94011

98488 107441 111918 120871 129825

1925

27214

54427

68034

81641

95248

99784 108855 113391 122462 131533

1950

27567

55134

68918

82701

96485 101080 110269 114863 124052 133241

1975

27921

55841

69801

83762

97722 102375 111682 116336 125643 134949

2000

28274

56548

70685

84822

98959 103671 113096 117808 127233 136658

2025

28627

57255

71569

85882 100196 104967 114510 119281 128823 138366

2050

28981

57962

72452

86943 101433 106263 115923 120754 130414 140074

2075

29334

58669

73336

88003 102670 107559 117337 122226 132004 141782

2100

29688

59375

74219

89063 103907 108855 118751 123699 133595 143491

2125

30041

60082

75103

90123 105144 110151 120165 125171 135185 145199

2150

30395

60789

75986

91184 106381 111447 121578 126644 136775 146907

2175

30748

61496

76870

92244 107618 112743 122992 128117 138366 148615

2200

31101

62203

77754

93304 108855 114038 124406 129589 139956 150323

2225

31455

62910

78637

94364 110092 115334 125819 131062 141547 152032

2250

31808

63617

79521

95425 111329 116630 127233 132534 143137 153740

2275

32162

64323

80404

96485 112566 117926 128647 134007 144728 155448

2300

32515

65030

81288

97545 113803 119222 130060 135480 146318 157156

2325

32869

65737

82171

98606 115040 120518 131474 136952 147908 158865

2350

33222

66444

83055

99666 116277 121814 132888 138425 149499 160573

2375

33575

67151

83938 100726 117514 123110 134302 139897 151089 162281

Table 6; Calibration continued

Содержание EZ Torque

Страница 1: ... Operation Manual 2005 2020 Texas International Oilfield Tools LTD Published by Texas International Oilfield Tools LTD Engineering 3035 Eastveld Drive Houston TX 77073 www texasinternational com TECHNICAL MANUAL ...

Страница 2: ... LTD Revision History Rev Date Reason B 12 30 14 Re Issued for Use C 7 16 2020 Corrected BOM Description of Change Rev Change B Reformatted and added Operation and Troubleshooting sections C Changed max operating pressure from 2500 psi in Table 2 Updated Table 3 Corrected Figure 4 Revised Table 10 by combining items 8 and 10 In Table 11 item 5 was p n 060000 14 is now bought as an assembly p n T17...

Страница 3: ... com 3 TABLE OF CONTENTS GENERAL 4 CONVENTIONS 4 SAFETY 5 SPECIFICATIONS 5 HYDRAULIC FLUID 12 INSTALLATION 13 OPERATION 21 PREVENTIVE MAINTENANCE 21 TROUBLESHOOTING 23 STORAGE AND TRANSPORTATION 23 PARTS LIST 24 SPARE PARTS LIST 33 ...

Страница 4: ...perates in conjunction with the cathead The wireline not shown above is included in the cylinder assembly but can be purchased separately Table 14 Large forces are involved in using this device Operate this equipment with extreme caution Ensure tongs are capable of safely handling the torque and pull loads applied Follow normal safety rules working around wirelines under tension CONVENTIONS IMPORT...

Страница 5: ...s determined and corrected SPECIFICATIONS Item Bore Stroke Full stroke Max pull force Max operating pressure Piston area Torque Range ft lbs Weight approx Cylinder 6 24 5 45 35343 lbs 3000 psi 14 14 sq in 40 to 170 000 750 lbs wireline travel recommend verifying torque setting with a load cell Table 2 Item Internal Set Pressures Max operating pressure Reservoir Capacity gallons Weight approx Motor...

Страница 6: ...32397 34989 37581 575 8129 16258 20322 24386 28451 29806 32515 33870 36579 39289 600 8482 16964 21206 25447 29688 31101 33929 35343 38170 40997 625 8836 17671 22089 26507 30925 32397 35343 36815 39760 42706 650 9189 18378 22973 27567 32162 33693 36756 38288 41351 44414 675 9542 19085 23856 28627 33399 34989 38170 39760 42941 46122 700 9896 19792 24740 29688 34636 36285 39584 41233 44532 47830 725 ...

Страница 7: ...9 90712 98959 103082 111329 119575 1775 25093 50186 62733 75280 87826 92008 100373 104555 112919 121284 1800 25447 50893 63617 76340 89063 93304 101786 106028 114510 122992 1825 25800 51600 64500 77400 90300 94600 103200 107500 116100 124700 1850 26153 52307 65384 78460 91537 95896 104614 108973 117691 126408 1875 26507 53014 66267 79521 92774 97192 106028 110445 119281 128117 1900 26860 53721 671...

Страница 8: ... 3800 2900 2 7 8 P A C 3 1 8 4900 4200 2900 See Note 1 3 1 4 5200 4200 2900 2 3 8 API I F or API N C 26 or 3 1 2 4600 4600 3700 2 7 8 Slim Hole 3 3 4 5500 4700 3700 2 7 8 Extra Hole or 3 3 4 4100 4100 4100 3 1 2 Dbl Streamline 3 7 8 5300 5300 5300 or 2 7 8 Mod Open 4 1 8 8000 8000 7400 3 7 8 4600 4600 4600 4600 2 7 8 API I F or 4 1 8 7300 7300 7300 6800 API N C 31 or 4 1 4 8800 8800 8100 6800 3 1 ...

Страница 9: ... 19400 16500 5 1 2 15400 15400 15400 15400 5 3 4 20300 20300 19400 16200 4 1 2 API Regular 6 23400 21600 19400 16200 6 1 4 23400 21600 19400 16200 5 3 4 20600 20600 20600 18000 6 25000 23300 21200 18000 API N C 44 6 1 4 25000 23300 21200 18000 6 1 2 25000 23300 21200 18000 5 1 2 12900 12900 12900 12900 12900 5 3 4 17900 17900 17900 17900 17700 4 1 2 API 6 23300 23300 22800 19800 17700 Full Hole 6 ...

Страница 10: ...0 Extra Hole or 5 6 3 4 36000 35500 32000 30000 26500 Mod Open or 5 1 2 7 38000 35500 32000 30000 26500 Dbl Streamline 7 1 4 38000 35500 32000 30000 26500 7 32500 32500 32500 32500 7 1 4 40500 40500 40500 40500 5 1 2 API Full Hole 7 1 2 49000 47000 45000 41500 7 3 4 51000 47000 45000 41500 7 1 4 40000 40000 40000 40000 7 1 2 48500 48000 45000 42000 API N C 56 7 3 4 51000 48000 45000 42000 8 51000 ...

Страница 11: ...5000 90000 API N C 70 9 3 4 107000 105000 100000 95000 90000 10 107000 105000 100000 95000 90000 10 1 4 107000 105000 100000 95000 90000 10 107000 107000 107000 107000 10 1 4 122000 122000 122000 122000 API N C 77 10 1 2 138000 138000 133000 128000 10 3 4 143000 138000 133000 128000 11 143000 138000 133000 128000 Connections with Full Face 8 53000 53000 53000 53000 7 H 90 8 1 4 63000 63000 63000 6...

Страница 12: ...0 112000 8 5 8 API Regular 11 129000 129000 129000 129000 10 3 4 92500 92500 92500 92500 8 5 8 H 90 11 110000 110000 110000 110000 See Note 2 11 1 4 128000 128000 128000 128000 Table 7 Recommended makeup torque continued Do not exceed the system s rated pressure or over tighten fittings HYDRAULIC FLUID The power unit during operation heats the hydraulic fluid If the reservoir temperature seen in F...

Страница 13: ... the right location s for the cylinder assembly and power unit 1b determine whether unpright or inverted mounting is best in this application 1c build an appropriate bracing structure and install the cylinder 2 place the power unit connect power and make hydraulic connections to the cylinder and control box 3 install the wireline assembly 4 test the unit for proper operation Locating the cylinder ...

Страница 14: ...r tongs When the tong is at an angle other than 90 degrees the same line pull gives less torque The wireline s recommended minimum is eleven 11 feet The cylinder has a maximum pull of over 35 000 pounds of force The cylinder location therefore must be tied to a structure capable of handling that force without damage or safety hazard Drawworks skid beams are commonly used ...

Страница 15: ...rance is needed overhead The cable in either installation has to be at tong height The upright position is preferred because it 1 takes the least space 2 requires the least bracing material 3 is easier to service and 4 uses less connection hose However rig conditions may make the inverted installation more practical The cylinder s supporting structure is not provided See construction suggestions t...

Страница 16: ...e the cylinder onto the backup post and install the top anchor plate and the two 2 pins see Figure 7 Add the retaining nut and two 2 cotter keys The retaining nut need not be super tight Use a drop of Loctite or silicone sealer to keep it in place Welding to be performed by a qualified welder utilizing proper materials and technique Failure to properly weld the anchor adapter plate the backup post...

Страница 17: ...are for the control hoses those on the side are for cylinder hoses Electrical is connected through the top of the control box The connections and control switch should be easy to reach The fluid temperature gauge and filter condition indicator is on the opposite side and will need to be seen and serviced Mount the power unit step 2 securely by either bolting or welding it to the rig floor The unit...

Страница 18: ... L3 as shown in Figure 9 Attach the ground wire to any grounded screw inside the starter enclosure Verify electrical connections and re install starter faceplate Remove lockouts and apply power Verify counterclockwise pump rotation from the pump s shaft end Figure 11 Hydraulic diagram Main breaker must be off and locked out until all wiring and wiring inspection is done Wiring must be performed by...

Страница 19: ...ds 3 Feed the line around the fixed end of the sheave shown top in Figure 13 down through the wireline guide and around the rod end sheave and back up through the slot in the cylinder head 4 Pull the line through to remove the slack 5 Maintaining no slack in the line form a loop as shown in Figure 13 feeding the slack end back through the cylinder head 6 Place the wireline wedge in the loop and in...

Страница 20: ...e line so it can t move and activate the cylinder to pull the wedge tight into place If the line length is less than eleven 11 feet knock out the wedge and redo steps 6 through 8 10 When the wireline is properly adjusted excess cable can be cut off Figure 17 Push wireline spring 11 Push the wireline spring and washer up against the fixed sheave guard Figure 17 12 Compress the spring six 6 inches t...

Страница 21: ... PREVENTIVE MAINTENANCE This is a suggested PM schedule The tool owner has the responsibility to adjust the program according to actual tool usage For hydraulic units disconnect lines and drain system s pressure before maintenance Normal wear in course of use will eventually reduce the cylinder s capability Cracks or the appearance of damage on the wireline can indicate the need for repair even im...

Страница 22: ... cylinder for hydraulic fluid leaks correct before operating Visually check cylinder rod unpainted chromed surface for damage dings or burrs that could damage the bearing or internal seals if found pull from operation and replace Keep the power unit exterior clean of oil dust dirt water or chemicals Verify the hydraulic fluid level in the reservoir fill as needed Wireline is sharp Wireline should ...

Страница 23: ...r coupling Relief valve Adjust or replace Cylinder speed slow Obstruction in flow line Depressurize and drain Check hoses Cylinder rod damaged Check for burrs galls or bent conditions Cylinder will not extend or retract Control hoses Verify connections Obstruction in flow line Depressurize and drain Check hoses Pump worn out Replace Table 9 STORAGE AND TRANSPORTATION Prevent excessive exposure to ...

Страница 24: ... Assembly Part Numbers Part Number Description Shown In T17567 01A EZ Torque Power Supply Assembly Figure 20 T17567 31 EZ Torque Remote Control Figure 22 T17579 EZ Torque Cylinder Assembly with Wireline Figure 23 Table 15 Figure 20 EZ Torque Power Supply Assembly p n T17567 01A ...

Страница 25: ...COUPLING ASSEMBLY MOTOR TO PUMP 1 T17567 40 24 COUPLING 2 030022 26 PLUG 2 030000 30 BUSHING PIPE HEX REDUCER 2 030010 32 HOSE 1 050017 34 BUSHING PIPE HEX REDUCER 1 030001 35 HEX PIPE NIPPLE 1 T12460 36 62 NUT HEX 8 040001 63 NUT HEX 2 040004 64 SCREW CAP HEX HEAD 2 040003 65 SCREW CAP HEX HEAD 4 040000 67 SCREW CAP HEX HEAD 4 040050 71 MOTOR SHAFT AND COUPLING GUARD 1 T17567 01 13 Table 10 Figur...

Страница 26: ...N 2 PUMP GASKET 1 T17567 29 3 COUPLING PIPE STEEL 4 030021 4 SIGHT LEVEL GAUGE TEMP 2 T17567 39 5 FILLER CAP FILLER BREATHER 1 T17567 38 6 DIFFUSER 1 T17567 10 7 STRAINER SUCTION 1 060011 9 TANDEM PUMP 1 T17567 46 13 MANIFOLD 1 060001 14 VALVE 1 T17567 16 COMPONENTS OF NEW ASSEMBLY T17567 16A Table 11 Figure 21 BOM Now an assembly ...

Страница 27: ...PE 1 030009 31 ELBOW 3 030011 33 CONNECTOR STRAIGHT STEEL 2 030014 36 ELBOW STREET 1 030131 37 NIPPLE PIPE 1 030017 38 NIPPLE PIPE 1 030057 39 ELBOW 2 030012 40 CONNECTOR 1 030256 41 HOSE 1 050008 42 ELBOW 1 030255 43 HOSE 1 050007 44 GAGE 1 060006 45 ELBOW 3 030018 46 HOSE 1 050013 47 ELBOW 2 030005 48 HOSE 1 050015 49 HOSE 1 050009 50 HOSE 1 050010 51 HOSE 1 050014 52 ELBOW 1 030008 53 PLUG 1 03...

Страница 28: ...T HEX 2 040001 63 NUT HEX 2 040004 64 SCREW CAP HEX HEAD 2 040003 66 SCREW CAP HEX HEAD 2 040016 68 MAIN VALVE BLOCK BRACKET 2 T17567 01 10 69 SCREW CAP SOCKET HEAD 4 040006 70 WASHER LOCK 4 040007 71 PLUG 1 030002 Table 11 Figure 21 BOM continued Figure 22 EZ Torque Remote Control p n T17567 31 ...

Страница 29: ...P 4 040010 9 EZ TORQUE GAUGE 0 5000 PSI 1 T17567 34 10 CONNECTOR 2 030015 11 CONNECTOR STRAIGHT 3 030019 12 PLUG PIPE 1 030000 13 ELBOW 1 030024 14 ELBOW 1 030025 15 ELBOW 1 030026 16 UNION BULKHEAD 3 030013 17 BRACKET RELIEF VALVE 1 T17567 48 18 PLUG 1 030003 19 ELBOW 1 030145 20 WASHER LOCK 4 040007 21 SCREW CAP SOCKET HEAD 2 040006 22 HOSE 1 050002 23 HOSE 1 050005 24 HOSE 1 050008 25 HOSE 1 05...

Страница 30: ...30 Texas International Oilfield Tools LTD OM010 C Parts List continued Figure 23 EZ Torque Cylinder Assembly with Wireline p n T17579 ...

Страница 31: ... Head Rod End 1 T17572 4 Piston Rod 1 T22425 5 Yoke Piston Rod 1 T12460 05 6 8 Sheave 1 T12460 44 7 6 Sheave 1 T12460 45 8 Piston 1 T17571 9 Tie Rod Cylinder 4 T22428 10 Back up Post 1 T22426 11 Retaining Nut Anchor Adapter 1 T12460 11 12 Anchor Adapter 1 T12460 12 13 Pin Anchor Adapter 2 T12460 13 14 Shaft Sheave 2 T12460 51 15 Guard Fixed Sheave 1 T12460 15 Table 13 Figure 23 24 BOM ...

Страница 32: ...etscrew 2 040033 26 Headless Setscrew 2 040032 27 Alemite Grease Fitting 7 080013 28 Cartridge OD Seal 1 T17568 03 29 Cap Screws 10 040175 30 Nuts Tie Rod 8 T12460 30 31 Backup Ring 2 T17568 03 2 32 Roller Bearing 4 T12460 32 33 Spacer 2 T12460 33 34 Rod Bearing Cartridge 1 T17570 35 Street Elbow 2 030191 37 Quick Coupling 1 T12460 37 39 All Thread Nipple 2 030096 40 Quick Coupling Male 1 T12460 4...

Страница 33: ... kept clean Replace the filter before filter indicator moves into the red zone Drain and replace fluid whenever it is discolored cloudy dirty or has overheated Component Req P N EZ Torque Cylinder Seal Kit all cylinder seals 1 T17568 07 EZ Torque Power Unit Control Box Spares Kit 1 T17567 50 Wireline 1 T22488 Table 14 ...

Страница 34: ...ational Oilwell Varco L P or their affiliates Texas International Oilfield Tools is not an authorized distributor of any Varco I P or NATIONAL OILWELL VARCO product Texas International Oilfield Tools is not affiliated with Varco I P Inc National Oilwell Varco L P or their affiliates Varco I P Inc National Oilwell Varco L P and their affiliates do not endorse any Texas International Oilfield Tools ...

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