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SLUU186 − March 2004

7

 TPS40055-Based Design Converts 12-V Bus to 1.8 V at 15 A (HPA070)

4.3

UVLO Circuitry

The user programmable UVLO built into the TPS4005x provides hysteresis for transients shorter than a total
count of seven cycles. If the input voltage to the converter can be slowly rising around the minimum V

IN

 range,

external hysteresis can be incorporated to prevent multiple on/off cycles during startup or shutdown. These
on/off cycles are a result of line impedance external to the EVM causing V

IN

 to the module to drop when under

load, which causes the programmable UVLO threshold to be crossed repetitively.

In this converter, C1 and D1 are added to form a peak detector from the lower gate drive which is only active
when the converter is operating. This provides a bias source to deliver hysteresis current from the peak detector
voltage to the lower KFF voltage of 3.5 V, enabling the designer to alter the programmable UVLO shutdown
point. The bias is not present during startup, so the circuit starts as expected from the R

KFF

 calculation.

In this application, R4 is selected to provide a hysteresis current of 20% I

KFF

. R4 can be calculated from equation

(3).

R

HYS

+

R4

+

R

KFF

 

ǒ

V

PD

*

3.5

Ǔ

0.2

 

ǒ

V

IN(min)

*

3.5

Ǔ

where

D

V

PD

 is the voltage on the peak detector

D

V

IN(min) 

is the desired start voltage used in the determination of R

KFF

In a typical case, V

PD

 = 8V, and R4 is found to be 247 k

, and a standard value of 243k

 is selected. Testing

shows the startup voltage to be 9.2 V, and the shutdown voltage to be 8.5 V.

4.4

Inductance Value

The output inductor L1 value used in the circuit of Figure 2 was selected from equation (4).

L

+

V

OUT

f

 

I

RIPPLE

 

1

*

V

OUT

V

IN(min)

in which I

RIPPLE

 is usually chosen to be in the range between 10% and 40% of I

OUT

. With I

RIPPLE

 = 20% of

I

OUT(max) 

there is a ripple current of 3 A, and the inductance value is 1.7 

µ

H.

4.5

Input capacitor selection

Bulk input capacitor selection is based on allowable input voltage ripple and required RMS current carrying
capability. In typical buck converter applications, the converter is fed from an upstream power converter with
its own output capacitance. In this converter, ceramic capacitors capable of meeting circuit requirements are
provided onboard. For this power level, input voltage ripple of approximately 250 mV is reasonable, and the
minimum capacitance is calculated in (5).

C

IN

+

I

 

D

t

D

V

+

I

 

V

O

D

V

 

V

IN

 

f

S

+

15 A

 

1.8 V

0.25 V

 

10 V

 

300 kHz

+

36

m

F

Also consider the RMS current rating required for the input capacitors (6).

i

^

I

OUT

 

D

Ǹ +

I

OUT

 

V

OUT

V

IN

Ǹ

+

15

 

1.8

10

Ǹ

+

6.4 A

To meet this requirement with the smallest cost and size two 22 

µ

F, 16 V, X5R ceramic capacitors (C12, C14)

are installed on the board. In the 1812 case, the parts are able to carry approximately 4 A

RMS 

each. These

capacitors function as power bypass components and should be located close to the MOSFET packages to
keep the high-frequency current flow in a small, tight loop.

(3)

(4)

(5)

(6)

Содержание HPA070

Страница 1: ...User s Guide 1 TPS40055 Based Design Converts 12 V Bus to 1 8 V at 15 A HPA070 User s Guide ...

Страница 2: ...e handling or use of the goods Please be aware that the products received may not be regulatory compliant or agency certified FCC UL CE etc Due to the open construction of the product it is the user s responsibility to take any and all appropriate precautions with regard to electrostatic discharge EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ...

Страница 3: ...ertainty as to the load specification please contact a TI field representative During normal operation some circuit components may have case temperatures greater than 50 C The EVM is designed to operate properly with certain components above 50 C as long as the input and output ranges are maintained These components include but are not limited to linear regulators switching transistors pass transi...

Страница 4: ...s to implement these converters The TPS40055EVM 001 operates at 300 kHz and delivers 1 8 V at 15 A with efficiency over 90 for much of the load range and a full load efficiency of 88 The TPS40055 synchronous buck controller offers a variety of user programmable functions such as operating frequency soft start time voltage feed forward high side current limit and external loop compensation This con...

Страница 5: ...SLUU186 March 2004 5 TPS40055 Based Design Converts 12 V Bus to 1 8 V at 15 A HPA070 3 Schematic Figure 1 TPS40055EVM 001 HPA070 Schematic ...

Страница 6: ...portional to switching frequency drive voltage and the gate charge needed to enhance the N channel MOSFETs Effective heat removal allows the use of ultra small packaging while maintaining high component reliability The technical brief PowerPAD Thermally Enhanced Package 2 contains more information on the PowerPAD package 4 2 Frequency of Operation The clock oscillator frequency for the TPS40055 is...

Страница 7: ...e VPD 8V and R4 is found to be 247 kΩ and a standard value of 243kΩ is selected Testing shows the startup voltage to be 9 2 V and the shutdown voltage to be 8 5 V 4 4 Inductance Value The output inductor L1 value used in the circuit of Figure 2 was selected from equation 4 L VOUT f IRIPPLE 1 VOUT VIN min in which IRIPPLE is usually chosen to be in the range between 10 and 40 of IOUT With IRIPPLE 2...

Страница 8: ... load current Vf allowed transient voltage rise Vi initial voltage For compactness while maintaining transient response capability two 470 µF POSCAP capacitors C16 C17 are fitted in parallel The total ESR of these capacitors is approximately 5 mΩ An additional 47 µF 6 3 V ceramic capacitor C15 is placed in parallel with the POSCAPs to help suppress high frequency noise generated by the fast curren...

Страница 9: ...capacitor C7 placed in parallel with R9 to filter the signal 4 9 Snubber Component Selection Initially the junction of Q1 Q2 and L1 was ringing at a frequency near 100 MHz with a peak voltage near 30 V This was due to the extremely fast switching speed of the MOSFETs and the lack of any cross conduction C13 was added to shunt the high frequency ringing to ground and the peak voltage is now below 2...

Страница 10: ...a wire of 16AWG or larger diameter wire Monitor the output voltage on the PCB by connecting a voltmeter to TP9 and TP10 to prevent voltage drops through PCB traces and the output terminal block which can lead to substantial measurement errors 5 3 Oscilloscope Probe Test Jacks An oscilloscope probe test jack TP8 has been included to allow monitoring the ourput voltage ripple 5 4 Fan There is no cov...

Страница 11: ...90 as the load ranges from 3 A to 12 A Figure 3 0 88 78 2 86 80 90 94 4 6 8 10 12 14 16 82 84 92 IOUT Output Current A Efficiency EFFICIENCY vs LOAD Figure 4 0 0 2 4 1 2 3 4 6 8 10 12 14 16 5 6 7 IOUT Output Current A P DISS Power Dissipation W POWER DISSIPATION vs LOAD 6 2 Closed Loop Performance 100 100 k 10 k 1 k 20 30 10 20 30 50 10 0 40 100 0 80 20 120 160 40 60 140 f Frequency kHz Gain dB Ph...

Страница 12: ...IOUT 15 A to be less than 20 mVpp The transient response is shown in Figure 7 as the load is stepped from 5 A to 15 A The voltage deviation is less than 60 mV Figure 6 t Time 1 µs div IOUT 15 A VRIPPLE 10 mV div OUTPUT VOLTAGE RIPPLE Figure 7 t Time 200 µs div VOUT 50 mV div IOUT 5 A div TRANSIENT RESPONSE 7 EVM Assembly Drawing and PCB Layout Figure 8 Top Side Component Assembly ...

Страница 13: ...SLUU186 March 2004 13 TPS40055 Based Design Converts 12 V Bus to 1 8 V at 15 A HPA070 Figure 9 Top Side Copper Figure 10 Internal Layer 1 Copper ...

Страница 14: ...SLUU186 March 2004 14 TPS40055 Based Design Converts 12 V Bus to 1 8 V at 15 A HPA070 Figure 11 Internal Layer 2 Copper Figure 12 Bottom Layer Copper ...

Страница 15: ... D1 1 Diode switching 10 mA 85 V 350 mW SOT23 Vishay Liteon BAS16 D2 1 Diode schottky 3 A 40 V SMC IR 30BQ040 J1 J2 2 Terminal block 4 pin 15 A 5 1 mm 0 80 x 0 35 OST ED2227 L1 1 1 Inductor SMT 1 7 µH 22 3 A 1 8 mΩ 0 512 x 0 512 Coiltronics HC1 1R7 Q1 1 1 MOSFET N channel VDS 30 V RDS 6 mΩ ID 30 A LFPAK Hitachi HAT2168H Q2 1 1 MOSFET N channel VDS 30 V RDS 4 2 mΩ ID 40 A LFPAK Hitachi HAT2167H R1 ...

Страница 16: ...2004 16 TPS40055 Based Design Converts 12 V Bus to 1 8 V at 15 A HPA070 9 References 1 Data Sheet TPS40055 Wide Input Synchronous Buck Controller SLUS593 2 Technical Brief PowerPAD Thermally Enhanced Package SLMA002 ...

Страница 17: ...tute a license from TI to use such products or services or a warranty or endorsement thereof Use of such information may require a license from a third party under the patents or other intellectual property of the third party or a license from TI under the patents or other intellectual property of TI Reproduction of information in TI data books or data sheets is permissible only if reproduction is...

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