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6 Operating Instructions 

16

 

6

 

Operating Instructions 

6.1.

 

Start Up 

 

Instructions in the following chapters are given for operation with an integrated 
testo MD19-3E rotating disk diluter mounted in the left half of the testo ASET15-1 
rack case. 

For starting up some measurements using the dilution system consisting of the testo MD19-3E 
and testo ASET15-1 follow these steps: 

 

Connect the connector 31) at the rear side of the testo ASET15-1 case to mains supply. 
The mains switch 30) should remain switched off. Details of the power supply are 
described in chapter 7. 

 

Prepare the testo MD19-3E Rotating Disk Diluter to be ready for operation according to 
the testo MD19-3E manual. Connect its diluter head via pneumatical and electrical 
connection to the control unit which has to be integrated into testo ASET15-1. 

 

Connect the nanoparticle instrumentation to the measuring gas output 13) using the gas 
connector plug 23) for tubes with inner diameter 6

 

mm. 

 

Connect the waste gas output of the testo MD19-3E to the exhaust or a separate offtake. 

 

Connect the excess measuring gas output of the testo ASET15-1 12) to an exhaust 
suction system 

 

The two gases must be independently connected to the exhaust suction. The 
pulsation of the testo MD19-3E pump might have an influence on the flow regulation 
in the Air Supply of the testo ASET15-1. 
The tube connected to testo MD19-3E pump outlet can fill with liquid from 
condensation if the diluter head is connected to undiluted engine exhaust which is 
cooled down on its way to the control unit. 

 

Ensure the raw gas pump switch on the testo MD19-3E front panel and the testo MD19-
3E air supply switch 6), the dilution air supply switch 4), and the evaporation tube heating 
switch 17) on the testo ASET15-1 front panel are all in OFF position. 

 

Switch on the mains switch 30) at the rear side of the unit. 

 

Switch on testo MD19-3E dilution air supply 6) at the testo ASET15-1 front panel. The 
testo MD19-3E air supply LED 7) indicates if the electronically controlled dilution air flow 
is within its specified tolerance of +/-

 

3

 

% (green) or not (red). 

 

6.2.

 

Evaporation Tube Heating Up Procedure 

The temperature inside the evaporation tube  34) is measured in the gas stream and indicated on 
the actual temperature display 18) at the top of the temperature controller which is shown in Fig. 
6.1. The evaporation tube heating is activated and deactivated using switch 17). Heating only 
makes sense if dilution air is supplied to the primary diluter and measuring gas passes the 
evaporation tube. Nevertheless there is no risk of damage by overheating even if no gas passes 
the evaporation tube. 

 

Fig.6.1: TemperatureController 

Содержание ASET15 1

Страница 1: ...testo ASET15 1 User Manual...

Страница 2: ...2...

Страница 3: ...4 2 Definitions 9 4 3 Abbreviation Units and Symbols 9 4 4 The System 10 4 5 Control Elements and Connections 11 4 5 1 Important Remarks 11 4 5 2 Front View 11 4 5 3 Gas Connectors 12 4 5 4 Rear View...

Страница 4: ...Control 22 8 Maintenance and Calibration 22 8 1 Evaporation Tube 22 8 2 Parts with Limited Lifetime 22 8 3 Storage Acclimatization 22 8 4 Operation Environment Requirements 23 9 Appendix 24 9 1 Exten...

Страница 5: ...iginal manufacturer s warranty applies There are no user serviceable parts inside testo ASET15 1 and some very sensitive parts Do not open your testo ASET15 1 as you may damage it Warranty is voided i...

Страница 6: ...esto SE Co KGaA 3 Safety 3 1 Risk Types The following diagram shows typical risks that could cause damage or injury while handling the testo ASET15 1 Air Supply Evaporation Tube Fig 3 1 risk types 3 1...

Страница 7: ...about installation operation and maintenance Warning Warning means that improper operation could cause a serious human or instrument damage or injury with consequence of irrevocable instrument damage...

Страница 8: ...The total measuring gas flow up to 16 5 l min enables the user furthermore to connect nanoparticle instrumentation which consumes higher measuring gas flows than can be drawn from the testo MD19 dilut...

Страница 9: ...e outlet of the evaporation tube 4 3 Abbreviation Units and Symbols testo ASET15 1 Air Supply Evaporation Tube 15 15 l min air supply 1 version 1 CVS Constant Volume Sample fullstream dilution tunnel...

Страница 10: ...evaporation tube inlet port 34 Thermally insulated evaporation tube 37 Secondary dilution mixing chamber 39 Heat sink The testo ASET15 1 is power supplied by one phase electricity An internal pump fee...

Страница 11: ...emerging from other processes Electric Shock When in operation any electrical equipment can produce dangerous voltages Ignoring these warnings may result in serious injury or damage of the equipment...

Страница 12: ...range 16 Heating current too low LED red current too low interrupt 17 Evaporation tube heating ON OFF swich 18 Actual evaporation tube temperature red 19 Evaporation tube temperature setpoint green 2...

Страница 13: ...the CU 2 digital control unit 28 Fuse of the integrated testo MD19 3E 5A slow 29 Fuse of testo ASET15 1 5A slow 30 Mains switch 31 Mains connector 32 Additional evaporation tube inlet port closed Skin...

Страница 14: ...1 Air Supply Evaporation Tube is a secondary dilution unit and cannot be operated without an inserted primary testo MD19 3E Rotating Disk Diluter 5 1 Integrating testo MD19 3E into the testo ASET15 1...

Страница 15: ...f the plug cannot be inserted the fixation ring might be in the wrong position Push down the release button and insert the plug again The excess gas connection 12 meets the same standard but male and...

Страница 16: ...of the testo MD19 3E pump might have an influence on the flow regulation in the Air Supply of the testo ASET15 1 The tube connected to testo MD19 3E pump outlet can fill with liquid from condensation...

Страница 17: ...in to 300 C Due to attachment of low volatile substances on its inner surface the evaporation tube may produce particles itself if operated at temperatures above the previous operation point In this c...

Страница 18: ...reading corresponds directly to the secondary dilution factor Examles E x a m p l e s pot setting 2 QAS 2 1 1 5 l min 1 5 l min dilution factor DF QAS QMD QMD DF 1 5 1 5 1 5 2 pot setting 5 QAS 5 1 1...

Страница 19: ...rts to light to find the ideal measuring gas flow setting The secondary dilution can be used to increase the total dilution factor as well as to reduce thermophoretic losses If it is set as high as mo...

Страница 20: ...contact of your socket If the plug is replaced ensure the yellow green ground wire of the cable is properly connected to the new ground pin or the case is otherwise connected to protective earth whic...

Страница 21: ...remote 13 digital ground D 0 VDC for digital inputs outputs 14 secondary dilution air supply flow error LED 5 D O 0 VDC OK 5 VDC error 15 evaporation tube current Iheat too low LED 16 D O 0 VDC OK 5 V...

Страница 22: ...r longer measuring programs 8 2 Parts with Limited Lifetime Filter media and moving parts like air supply pumps inside the testo ASET15 1 have limited lifetimes due to ambient air pollution and mechan...

Страница 23: ...intended to be used outdoor or in a dusty or wet environment IP protection degree IP 20 testo ASET15 1 is protected against accidental contact to dangerous parts of the instrument It is not protected...

Страница 24: ...nanoparticles inlet gas flow 1 5 l min actively fed to the primary diluter and returning from there accuracy 3 air supply flow 0 15 0 l min accuracy 3 of set value 0 1l min ex dilution factor 1 11 mea...

Страница 25: ...61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use and therefore is in conformity with the following European Directives in their current versions 20...

Страница 26: ...0 001 1 3 937 10 8 1 1 in 0 0254 2 54 25 4 2 54 104 2 54 107 1 Temperature Celsius Fahrenheit C F 0 C 0 32 T C T F 32 1 8 100 C 100 212 T F T C 1 8 32 0 F 17 78 0 100 F 37 78 100 Mass Kilogram Gram Po...

Страница 27: ...w 0 3 l min 12 Excess measuring gas output 13 Quick coupling for measuring gas output to sensor s 14 Heating current too high LED red current too high short circuit 15 Heating current OK LED green cur...

Страница 28: ...ection between mixing chamber and heat sink 39 41 Fan for cooling the components integrated in the testo ASET15 1 42 Heat sink cooling fan 43 Outlet connection to front panel Fig front view of testo A...

Страница 29: ......

Страница 30: ...Testo SE Co KGaA Testo Strasse 1 79853 Lenzkirch Germany phone 49 7653 681 5062 fax 49 7653 681 95062 e mail sales nanoparticle testo de...

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