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TI4200 GPU-24

10

3

Operating Procedures

Hot Soaked or Cold Soaked Defi nition

Simple terms: When a material is exposed to a change in temperature, its temperature will also change. 

Some material changes temperature quickly, others slowly. If the ambient temperature changes and is then 

held constant, the materials temperature will also change until its temperature stabilizes. Once the material 

temperature has stabilized, it is considered “soaked”.  
Example: A unit is moved from the cool shade into the hot sun. That unit’s temperature will increase until it 

stabilizes. Once stabilized, the unit would be considered “hot soaked”.

NOTE

!

The unit’s temperature switch automatically disables ac power functions 

when the internal temperature is above 150°F (65°C).  This protects the unit 

from overheating and damage.  If the unit shuts down, move the unit into a 

cooler climate, such as shade or air conditioning when possible. Perform a 

full function test prior to use after the unit has been allowed to cool. 

3.6 – Temperature Specifi cations

Cold/Hot Soaked Temperature

Exposing  the  unit  for  one  (1)  hour  or  more  to  the  ambient  temperature  establishes  the  unit’s  cold/hot 

soaked stabilization temperature.  If the unit’s cold/hot soaked temperature is outside the normal operating 

temperature range, the unit must be stabilized prior to operation.  For COLD SOAKED tem perature stabilization, 

the  unit  must  be  placed  in  an  environment  with  a  temperature  above  +10°C  (+41°F)  for  3  hours  or  a 

temperature above +20°C (+68°F) for 2 hours.  For HOT SOAKED temperature stabilization, the unit must 

be placed in an environment with a temperature below +38°C (+100°F) for 1 hour.  

120%

100%

80%

60%

40%

+40°C

+25°C

+0°C

-20°C

-40°C

Ambient

Temperature

+40°C  (+104°F)

+25°C (+77°F)

+0°C (+32°F)

-20°C (-4°F)

-40°C (-40°F)

110% ±5%
100% ±5%

80% ±5%

65% ±10%
50% ±10%

Percentage of

Cell Capacity

Figure 3.6.1 – Output power capability versus ambient temperature

Содержание TI4200 GPU-24

Страница 1: ...TI4200 GPU 24 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www tesla1...

Страница 2: ...or disassembled for any reason Always protect the unit from short circuit Shipping Hazards The unit contains sealed dry cell rechargeable batteries that do not pose a shipping hazard 04 30 21 All Grou...

Страница 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Страница 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Страница 5: ...Positions 7 2 8 Push to Test Button and LED Status Indicator 8 Section 3 Operating Procedures 9 3 1 Operating Procedures 9 3 2 General 9 3 3 Operating Limits and Restrictions 9 3 4 Performance 9 3 5 E...

Страница 6: ...6 2 Basic Usage Operation Questions 26 6 3 Basic Troubleshooting 27 28 Section 7 Performance Data 29 7 1 Purpose 29 7 2 General 29 7 3 Data Basis 29 7 4 Specific Conditions 29 7 5 General Conditions...

Страница 7: ...heit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MPU...

Страница 8: ...WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictl...

Страница 9: ...g Pin Figure 1 3 2 Proper Ground Adapter with Grounding Mechanism Secured to Outlet Figure 1 3 3 Improper Ground Plug with No Grounding Pin The use of unapproved ac power will damage the unit Check th...

Страница 10: ...e observance of procedures limitations and performance criteria ensures peak operating efficiency and maximizes operational capabilities and life of the TI4200 GPU 24 This manual contains the complete...

Страница 11: ...n 3 Provides active cooling for internal components LED Charge Status Meter 4 Displays current battery charge status when pressed 60 Hz 3 Phase AC Input Cable 5 Use for 60 Hz 3 Phase 200 260 Vac Input...

Страница 12: ...5700 Watts when plugged into ac power 223 amp hours 6 212 watt hours with three phase Vac power 23 amp hours 512 watt hours of rechargeable battery power without three phase ac Rechargeable Rate 12 m...

Страница 13: ...he internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extre...

Страница 14: ...in both the horizontal Figure 2 7 1 and vertical Figure 2 7 2 positions as shown Make sure that the airflow is not obstructed from air intake figure 2 7 3 and outlet Figure 2 7 4 Figure 2 7 2 Vertical...

Страница 15: ...and hold for approximately 2 to 3 seconds The LED bar graph should light up indicating the status of the power cells 3 In addition the fan s should start operating when the button is pressed If you d...

Страница 16: ...onsideration must be given to changes in performance resulting from variations in ambient temperature mode of operation state of charge with or without ac power and aircraft dc bus system inefficiency...

Страница 17: ...e the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold H...

Страница 18: ...h 0 76 cm or continuously between 0 30 and 0 10 inch per hour OK OPERATION NOT RECOMMENDED Light rain drizzle or sleet Precipitation falling on a continuous basis between 0 10 inch and less than 1 50...

Страница 19: ...n Figure 3 8 1 capable of measuring dc and ac voltage and resistance will be required to perform some of the tests These functional test procedures should become routine Figure 3 8 1 Digital Multimete...

Страница 20: ...6 5 to 28 Vdc depending on state of charge Figure 3 8 3 Testing DC Receptacle Better than 10 M ensure no short exists Negative dc receptacle terminal and unit case Positive dc receptacle terminal and...

Страница 21: ...ucted from air intake and outlet see section 2 6 3 Check that all connections are secure and free from water 4 Figure 3 9 1 TI4200 GPU 24 3 10 Transporting Unit The TI4200 GPU 24 has a telescoping han...

Страница 22: ...voltmeter should indicate 24 Vdc to 23 5 Vdc 23 Vdc minimum Ensure dc power cable plug is fully seated into the vehicle or aircraft s dc receptacle Figure 3 11 2 Attaching NATO DC Power Cable to vehic...

Страница 23: ...Aircraft or Vehicle Remove dc power cable GPU connector from 1 vehicle Remove dc power cable connector from TI4200 2 GPU 24 if necessary Reinstall dc receptacle s protective cover 3 CAUTION Unplug AC...

Страница 24: ...It is also an optimum voltage for powering avionics and lighting on most aircraft The GPU s ac to dc converter produces continuous amps of dc power depending on the size of the system Figure 3 13 1 C...

Страница 25: ...r a full charge the LED indicator should show a single steady green bar or a single green bar blinking The fan will also come on at reduced speed This is normal operation indicating the unit is in sta...

Страница 26: ...er OFF 2 Plug the unit into 208 Three Phase 30 amp ac power Figure 3 16 4 Plugging Into AC Three Phase Power 3 Place the ON OFF switch to the ON position shown below After 2 3 seconds the LED bar grap...

Страница 27: ...rom the vehicle once the engine is started and the starter generator is running This feature will enable you to start multiple vehicles without reconnecting to ac power if the GPU is allowed to backch...

Страница 28: ...amaged if recharged by NiCad or Lead Acid type battery chargers Power cells should only be charged by either the TI4200 GPU s internal charger and the ac power cord furnished with the equipment or whe...

Страница 29: ...cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident pro...

Страница 30: ...the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTER...

Страница 31: ...rt aboard your aircraft You may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start w...

Страница 32: ...et my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examin...

Страница 33: ...ays running when I am plugged into ac power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for better...

Страница 34: ...outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line cor...

Страница 35: ...t out 28 5 volts dc power Unit is not plugged in A Plug unit into ac power source to A maintain 28 5 Stand alone Vdc is 24 Volts B unplugged 9 Unit stand alone voltage is less than 23 volts Cells disc...

Страница 36: ...e chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled te...

Страница 37: ...8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2 57 0 134 6 41 0...

Страница 38: ...CURRENT LOAD MAXIMUM OUTPUT CURRENT AMPS Calculation based on actual test data at Pratt Whitmey on 30 March 1992 SECONDS 1500 1350 1200 1050 900 750 600 450 150 300 0 0 5 10 15 20 25 30 29 C Temp 25 C...

Страница 39: ...tegrated with the Tesla Turbo Start GPU power supply the DVAM is a valuable tool for troubleshooting and conducting systems checks The DVAM 3100A can be ordered through customer service at Tesla 8 4 G...

Страница 40: ...ility and connectivity To extend the life of the Cobra Connector included with your unit replacement contacts posts noses and tools can be ordered through the Tesla Customer Service TI2005 238 Cobra A...

Страница 41: ...ail _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ________...

Страница 42: ...Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...

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