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Operator's Manual

First Edition • First Printing

20

T70 • T90 • T120

Part No. 134207

Part No.

Description

Quantity

82475

Label - Foot Crushing Hazard

1

82481

Label - Battery/Charger Safety

1

82487

Label - Read the Manual

2

114251

Label - Explosion Hazard

2

114480

Cosmetic - Terex, left panel

1

114481

Cosmetic - Terex, right panel

1

114488

Cosmetic - T70

2

114489

Cosmetic - T120

2

114494

Red Stripe - 45 inches / 1.1 m

1

114498

Black Stripe - 140 inches / 3.5 m

2

133004

Cosmetic - T90

2

133047

Label - Number 2 Diesel

1

Inspections

Inspection for Decals with
Symbols

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Below is a numerical list with quantities and
description.

Part No.

Description

Quantity

133052

Label - Electrocution Hazard,

1

High Voltage

133053

Label - Electrocution Hazard,

1

Lockout/Tagout

133054

Label - Electrocution Hazard,

1

Ground Unit Properly

133055

Label - Burn / Carbon Monoxide

1

Hazard

133056

Label - Engin Explosion Hazard

1

Do Not Use Engine Starting Aid

133105

Cosmetic - Super Quiet

2

852255

Label - 3-Phase Distribution Panel

1

CU51A305

Label - Emegency Stop

1

Содержание T120C

Страница 1: ...Operator s Manual First Edition First Printing Part No 134207 August 2008 with Maintenance Information T70C T70P T90C T90P T120C T120P...

Страница 2: ...l Terex Contents Page Introduction 1 Symbol and Hazard Pictorials Definitions 4 General Safety Safety Signs Word 6 General Safety Safety Signs Symbol 7 OperationSafety 8 Legend 12 Controls 13 Legend D...

Страница 3: ...to protect the engine A diesel fuel tank is incorporated within the base of the unit to ensure an uninterrupted operating cycle under full load The engine generator assembly is mounted to the base us...

Страница 4: ...ead understand and obey employer s safety rules and all applicable governmental regulations You are properly trained to safely operate the generator Introduction Owners Users and Operators Terex appre...

Страница 5: ...fety sign material Hazard Classification Terex uses symbols color coding and signal words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all...

Страница 6: ...ch Allow surface to cool CarbonMonoxide PoisoningHazard Wear protective clothing and eye wear ElectrocutionHazard Hazardous voltage Lock out tag out Earth ground Stay clear Engineexplosion Do not use...

Страница 7: ...r s Manual First Edition First Printing PartNo 134207 T70 T90 T120 5 Symbol and Hazard Pictorials Definitions Burn Hazard Fuel and fumes can explodeandburn ExplosionHazard BurnHazard Flames and Sparks...

Страница 8: ...t in death or serious injury Ground unit properly Always comply with local electrical codes Read the manual 133010 proto DANGER Electrocution hazard Hazardous voltage will result in death or serious i...

Страница 9: ...st Edition First Printing PartNo 134207 T70 T90 T120 7 General Safety Safety Signs and Locations Symbol Decals 133055 A 130059 A 114251 A 133053 A 133054 A 82487 C 133052 A 114251 A 82487 C 82481 B EM...

Страница 10: ...immediately Do not apply voltage to a terminal that is outside the range specified for that terminal Do not operate with covers or panel removed Extreme caution must be taken when operating the unit...

Страница 11: ...uralfailureorpersonal injury and will void the warranty Bodily Injury and Component Damage Hazards Loose jackets shirts sleeves jewelry and neck ties should not be worn while working on or operating t...

Страница 12: ...Always slow down for curves wet roads and downgrades Operation Safety Heavy winds excessive speed load shifting or passing vehicles can cause the trailer to sway while driving If this occurs do not st...

Страница 13: ...may cause sparks Disconnect the negative terminal of the battery when working on the engine or other parts to prevent accidental arcing Component Damage Hazards Do not use any battery charger greater...

Страница 14: ...iator fill 2 Liftingeye 3 Generatorcompartment 4 Three phasedoor 5 Distributionpanel behinddoor 6 Main control panel 7 Engine behinddoor 8 Tie downpoints generatorset 9 Tie downpoints trailer 10 Docum...

Страница 15: ...Singlephasebreakers 9 Receptacle 120V 20 Amp GFI 10 Receptacle 50 Amp twist lock 11 Receptacle Battery charger optional 12 Receptacle Block heater optional 13 Emergency Stop button 14 Remote start sw...

Страница 16: ...s Manual First Edition First Printing 14 T70 T90 T120 PartNo 134207 DistributionPanel 1 Cam lockpanel optional 2 Groundlug 3 Distributionlugs 4 3 Phasedistributionpaneldiagram 5 Voltage selector switc...

Страница 17: ...Operator s Manual First Edition First Printing PartNo 134207 T70 T90 T120 15 This page intentionally left blank...

Страница 18: ...ch work shift The inspection is designed to discover if anything is apparently wrong with the generator set before putting it in service The pre operation inspection also serves to determine if routin...

Страница 19: ...eeded See maintenance section o Check for engine coolant leaks and proper level of coolant Add coolant if needed See Maintenance section o Check the fuel water separator for water in the fuel system C...

Страница 20: ...ex right panel 1 114488 Cosmetic T70 2 114489 Cosmetic T120 2 114494 Red Stripe 45 inches 1 1 m 1 114498 Black Stripe 140 inches 3 5 m 2 133004 Cosmetic T90 2 133006 Danger Electrocution Hazard 1 1330...

Страница 21: ...Operator s Manual First Edition First Printing PartNo 134207 T70 T90 T120 19 Inspections Distribution Panel Side Control Panel Side...

Страница 22: ...ber 2 Diesel 1 Inspections Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible an...

Страница 23: ...Operator s Manual First Edition First Printing PartNo 134207 T70 T90 T120 21 Inspections Distribution Panel Side Control Panel Side...

Страница 24: ...etting up the generator set in the work place so it can be used safely It is the operator s responsibility to follow all the safety rules and instructions in the operator s manual Move the generator s...

Страница 25: ...e is sloped downhill turn the generator set so that the axle is level 2 Chock the wheels 3 Unhook the safety chains and running lights 4 Rotate the tongue jack into position 90 5 Release the hitch pin...

Страница 26: ...4 Follow the operating transport and lifting instructions Know and understand the operating instructions before going on to the next section 5 Only use the generator set as it was intended Fundamental...

Страница 27: ...DC Voltmeter 13 15 volts indicatesthatthedieselengine salternatorischarging AC Voltmeter reflectsthepropervoltage selected Refer to potentiometer Voltage Adjustment on page 27 AC Ammeter 0 main breake...

Страница 28: ...ions marked 480 277 3 phase 240 139 3 phase and 240 120 1 phase Each position gives a different output to the three phase distribution lugs designated as L1 L2 L3 and N located on the distribution pan...

Страница 29: ...itch to the off position 5 Lock the doors Operating Instructions Do not operate the unit unless the voltage has been checked at the receptacles If you have any questions call Terex Service at 1 800 43...

Страница 30: ...ng and securing Terex equipment for international shipment The transport vehicle must be parked on a level surface The transport vehicle must be secured to prevent rolling while the equipment is being...

Страница 31: ...Manual First Edition First Printing PartNo 134207 T70 T90 T120 29 Transport and Lifting Instructions Tie down configuration with trailer Tie down configuration no trailer Tie down Configuration for a...

Страница 32: ...or lines are sufficient to withstand the machine weight See Specifications section for unit weight Lifting 1 Close latch and lock all doors 2 Inspect the entire machine for loose or unsecured items 3...

Страница 33: ...ure to properly secure the trailer to the towing vehicle may result in death or serious injury 5 Retract the front leveling jack into its stowed position 6 Check the tires for proper inflation and ver...

Страница 34: ...our transmission into a lower gear Slow down for curves hazardous road conditions freeway exits and when driving in adverse weather Heavy winds excessive speed load shifting or passing vehicles can ca...

Страница 35: ...icians according to the manufacturer s specifications Use only Terex approved replacement parts MaintenanceSymbolsLegend The following symbols have been used in this manual to help communicate the int...

Страница 36: ...corrosion on the battery terminals and cables Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an...

Страница 37: ...reach 80 of the nameplate rating run the generator for a minimum of 45 minutes or until the exhaust on the unit runs clean 7 Allow the machine to fully cool down 8 Start the unit again 9 Load at 80 f...

Страница 38: ...stem Specification 2 diesel Filter fuel water separator Capacity 160 gal 606 L Tank and containment internal fuel tank with 110 fluid spill containment Fuel consumption run time Full load 5 6 gal per...

Страница 39: ...390 lbs 2 445 kg full 6 782 lbs 3 076 kg Dimensions L x W x H 110 x 47 x 64 in no trailer 279 x 119 x 162 cm Weight with trailer empty 6 887 lbs 3 124 kg full 8 279 lbs 3 755 kg Dimensions L x W x H...

Страница 40: ...ification 2 diesel Filter fuel water separator Capacity 160 gal 606 L Tank and containment internal fuel tank with 110 fluid spill containment Fuel consumption run time Full load 4 4 gal per hr 16 6 L...

Страница 41: ...trailer empty 5 390 lbs 2 445 kg full 6 782 lbs 3 076 kg Dimensions L x W x H 110 x 47 x 64 in no trailer 279 x 119 x 162 cm Weight with trailer empty 6 887 lbs 3 124 kg full 8 279 lbs 3 755 kg Dimens...

Страница 42: ...C ambient Fuel system Specification 2 diesel Filter fuel water separator Capacity 160 gal 606 L Tank and containment internal fuel tank with 110 fluid spill containment Fuel consumption run time Full...

Страница 43: ...trailer empty 5 390 lbs 2 445 kg full 6 782 lbs 3 076 kg Dimensions L x W x H 110 x 47 x 64 in no trailer 279 x 119 x 162 cm Weight with trailer empty 6 887 lbs 3 124 kg full 8 279 lbs 3 755 kg Dimen...

Страница 44: ...l system Specification 2 diesel Filter fuel water separator Capacity 160 gal 606 L Tank and containment internal fuel tank with 110 fluid spill containment Fuel consumption run time Full load 6 3 gal...

Страница 45: ...trailer empty 5 390 lbs 2 445 kg full 6 782 lbs 3 076 kg Dimensions L x W x H 110 x 47 x 64 in no trailer 279 x 119 x 162 cm Weight with trailer empty 6 887 lbs 3 124 kg full 8 279 lbs 3 755 kg Dimen...

Страница 46: ...41 C ambient Fuel system Specification 2 diesel Filter fuel water separator Capacity 160 gal 606 L Tank and containment internal fuel tank with 110 fluid spill containment Fuel consumption run time F...

Страница 47: ...trailer empty 5 390 lbs 2 445 kg full 6 782 lbs 3 076 kg Dimensions L x W x H 110 x 47 x 64 in no trailer 279 x 119 x 162 cm Weight with trailer empty 6 887 lbs 3 124 kg full 8 279 lbs 3 755 kg Dimens...

Страница 48: ...el system Specification 2 diesel Filter fuel water separator Capacity 160 gal 606 L Tank and containment internal fuel tank with 110 fluid spill containment Fuel consumption run time Full load 7 3 gal...

Страница 49: ...trailer empty 5 390 lbs 2 445 kg full 6 782 lbs 3 076 kg Dimensions L x W x H 110 x 47 x 64 in no trailer 279 x 119 x 162 cm Weight with trailer empty 6 887 lbs 3 124 kg full 8 279 lbs 3 755 kg Dimen...

Страница 50: ..._______ _________________________________________ Receipt of Delivery Checklist The generator will be serviced tested and ready for operation upon delivery Terex recommends the following checks upon d...

Страница 51: ......

Страница 52: ...one 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Before Driving On The Road Before Towing Saf...

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