February 2015
Service Manual
Maintenance Inspection Report
Part No. 825591 S-
60 • S
-
65 • S
-
60 TRAX • S
-
65 TRAX • S
-
60 HC • S
-60
X • S
-60XC
25
Maint enanc e I ns pection R eport
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
•
Make copies of this report to use for
each inspection.
•
Select the appropriate checklist(s) for
the type of inspection(s) to perform.
Daily or every 8 hours
A
Quarterly or every
250 hours
A + B
Semi-annually or
every 500 hours
A + B + C
Annually or
every
1000 hours
A + B + C + D
Two-year or
every
2000 hours
A + B + C + D + E
•
Place a check in the appropriate box
after each inspection procedure is
completed.
•
Use the step-by-step procedures in
this section to learn how to perform
these inspections.
•
If any inspection receives an "N," tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Checklist A
Y N R
A-1
Inspect the manuals
and decals
A-2
Pre-operation
inspection
A-3
Function tests
A-4
Engine maintenance -
Ford Models
A-5
Engine maintenance -
Deutz models
A-6
Engine maintenance -
Perkins models
A-7
Filter condition
indicator
A-8
Oscillate axle
A-9
Inspect tracks, S-60
TRAX and S-65
TRAX
Perform after 40 hours:
A-10
30-day service
Perform every 30 days:
A-11
Inspect track
tension, S-60 TRAX
and S-65 TRAX
Perform after 50 hours:
A-12
Engine maintenance
- Ford Models
Perform every 100 hours:
A-13
Engine maintenance
- Ford Models
A-14
Fuel/Water
separator
A-15
Engine RPM -
Perkins 404D-22
A-16
Rotation Bearing
Perform after 150 hours:
A-17
Drive hub oil
Perform every 200 hours:
A-18
Engine maintenance
- Ford Models
Checklist B
Y N R
B-1
Battery
B-2
Electrical wiring
B-3
Exhaust system
B-4
Engine maintenance
-
Perkins models
B-5
Oil cooler and fins -
Deutz D2011 L03i
B-6
Tires and wheels
B-7
Brake configuration
B-8
Drive hub oil
B-9
Engine RPM - Deutz
D2011 and TD2011
B-10
Ground control
override
B-11
Oscillate Linkage
B-12
Platform leveling
B-13
Engine idle select
B-14
Fuel select - Ford
models
B-15
Drive brakes
B-16
Drive speed -
stowed
B-17
Drive speed - raised
B-18
Alarm package
B-19
Hydraulic oil
analysis
B-20
Fuel and hydraulic
tank cap venting
B-21
Inspect the Boom
extend/retract cables
B-22
Emergency power
system
Perform every 400 hours:
B-23
Engine maintenance
- Ford Models
Comments
Содержание Genie Lift Guard S-60
Страница 159: ...February 2015 Service Manual Manifolds Part No 825591 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 137 ...
Страница 163: ...February 2015 Service Manual Manifolds Part No 825591 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 141 ...
Страница 165: ...February 2015 Service Manual Manifolds Part No 825591 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 143 ...
Страница 177: ...February 2015 Service Manual Manifolds Part No 825591 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 155 ...
Страница 235: ...February 2015 Service Manual 213 Electrical Schematics Options Ford MSG 425 Engine Wire Harness ...
Страница 238: ...Service Manual February 2015 216 Deutz D 2 9 L4 Engine Wire Harness ...
Страница 239: ...February 2015 Service Manual 217 Perkins 404F 22 Engine Wire Harness ...
Страница 242: ...Service Manual February 2015 220 Electrical Schematic Options Deutz D2011L03i TD2011L04i and Perkins 404D 22 ...
Страница 243: ...February 2015 Service Manual 221 Electrical Schematic Options Deutz D 2 9 L4 ...
Страница 246: ...Service Manual February 2015 224 Electrical Schematic Options Perkins 404F 22 ...
Страница 247: ...February 2015 Service Manual 225 Wiring Diagram 3kW Hydraulic Generator ...
Страница 250: ...Service Manual February 2015 228 Wiring Diagram 12kW Hydraulic Generator Welder Option ...
Страница 251: ...February 2015 Service Manual 229 Electrical Schematic 12kW Hydraulic Generator Welder Option ...
Страница 254: ...Service Manual February 2015 232 Hydraulic Schematic 12kW Hydraulic Generator Welder Option ...
Страница 255: ...February 2015 Service Manual 233 Hydraulic Schematics Hydraulic Schematic 2WD Models ...
Страница 258: ...Service Manual February 2015 236 Hydraulic Schematic 4WD Models ...
Страница 262: ...Service Manual February 2015 240 Electrical Schematic Ford MSG 425 EFI Models ANSI CSA ...
Страница 263: ...February 2015 Service Manual 241 Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...
Страница 266: ...Service Manual February 2015 244 Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...
Страница 267: ...February 2015 Service Manual 245 Platform Control Box Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...
Страница 270: ...Service Manual February 2015 248 Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...
Страница 271: ...February 2015 Service Manual 249 Electrical Schematic Deutz D2011L03i Models ANSI CSA ...
Страница 274: ...Service Manual February 2015 252 Electrical Schematic Deutz D2011L03i Models ANSI CSA ...
Страница 275: ...February 2015 Service Manual 253 Electrical Schematic Deutz TD2011L04i Models ANSI CSA ...
Страница 278: ...Service Manual February 2015 256 Electrical Schematic Deutz TD2011L04i Models ANSI CSA ...
Страница 283: ...February 2015 Service Manual 261 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...
Страница 287: ...February 2015 Service Manual 265 Electrical Schematic Deutz D 2 9 L4 Models ANSI CSA ...
Страница 290: ...Service Manual February 2015 268 Electrical Schematic Deutz D 2 9 L4 Models ANSI CSA ...
Страница 291: ...February 2015 Service Manual 269 Ground Control Box Terminal Strip Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...
Страница 294: ...Service Manual February 2015 272 Ground Control Box Switch Panel Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...
Страница 295: ...February 2015 Service Manual 273 Platform Control Box Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...
Страница 298: ...Service Manual February 2015 276 Platform Control Box Switch Panel Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...
Страница 299: ...February 2015 Service Manual 277 Electrical Schematic Perkins 404D 22 Models ANSI CSA ...
Страница 302: ...Service Manual February 2015 280 Electrical Schematic Perkins 404D 22 Models ANSI CSA ...
Страница 303: ...February 2015 Service Manual 281 Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models ANSI CSA ...
Страница 306: ...Service Manual February 2015 284 Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models ANSI CSA ...
Страница 307: ...February 2015 Service Manual 285 Platform Control Box Wiring Diagram Perkins 404D 22 Models ANSI CSA ...
Страница 310: ...Service Manual February 2015 288 Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models ANSI CSA ...
Страница 311: ...February 2015 Service Manual 289 Electrical Schematic Perkins 404F 22 Models ANSI CSA ...
Страница 314: ...Service Manual February 2015 292 Electrical Schematic Perkins 404F 22 Models ANSI CSA ...
Страница 315: ...February 2015 Service Manual 293 Ground Control Box Terminal Strip Wiring Diagram Perkins 404F 22 Models ANSI CSA ...
Страница 318: ...Service Manual February 2015 296 Ground Control Box Switch Panel Wiring Diagram Perkins 404F 22 Models ANSI CSA ...
Страница 319: ...February 2015 Service Manual 297 Platform Control Box Wiring Diagram Perkins 404F 22 Models ANSI CSA ...
Страница 322: ...Service Manual February 2015 300 Platform Control Box Switch Panel Wiring Diagram Perkins 404F 22 Models ANSI CSA ...
Страница 323: ...February 2015 Service Manual 301 Electrical Schematic S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...
Страница 326: ...Service Manual February 2015 304 Electrical Schematic S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...
Страница 331: ...February 2015 Service Manual 309 Platform Control Box Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...
Страница 335: ...February 2015 Service Manual 313 Electrical Schematic S 60X S 60XC Deutz D2011L03i Models ANSI CSA ...
Страница 338: ...Service Manual February 2015 316 Electrical Schematic S 60X S 60XC Deutz D2011L03i Models ANSI CSA ...
Страница 339: ...February 2015 Service Manual 317 Electrical Schematic S 60X S 60XC Deutz TD2011L04i Models ANSI CSA ...
Страница 342: ...Service Manual February 2015 320 Electrical Schematic S 60X S 60XC Deutz TD2011L04i Models ANSI CSA ...
Страница 351: ...February 2015 Service Manual 329 Electrical Schematic S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...
Страница 354: ...Service Manual February 2015 332 Electrical Schematic S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...
Страница 358: ...Service Manual February 2015 336 Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 ANSI CSA ...
Страница 359: ...February 2015 Service Manual 337 Platform Control Box Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...
Страница 363: ...February 2015 Service Manual 341 Electrical Schematic S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...
Страница 366: ...Service Manual February 2015 344 Electrical Schematic S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...
Страница 371: ...February 2015 Service Manual 349 Platform Control Box Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...
Страница 375: ...February 2015 Service Manual 353 Electrical Schematic S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...
Страница 378: ...Service Manual February 2015 356 Electrical Schematic S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...
Страница 383: ...February 2015 Service Manual 361 Platform Control Box Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...
Страница 387: ...February 2015 Service Manual 365 Electrical Schematics C E Models Electrical Schematic Ford MSG 425 EFI Models CE ...
Страница 390: ...Service Manual February 2015 368 Electrical Schematic Ford MSG 425 EFI Models CE ...
Страница 391: ...February 2015 Service Manual 369 Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models CE ...
Страница 394: ...Service Manual February 2015 372 Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models CE ...
Страница 395: ...February 2015 Service Manual 373 Platform Control Box Wiring Diagram Ford MSG 425 EFI Models CE ...
Страница 398: ...Service Manual February 2015 376 Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models CE ...
Страница 399: ...February 2015 Service Manual 377 Electrical Schematic Deutz D2011L03i Models CE ...
Страница 402: ...Service Manual February 2015 380 Electrical Schematic Deutz D2011L03i Models CE ...
Страница 403: ...February 2015 Service Manual 381 Electrical Schematic Deutz TD2011L04i Models CE ...
Страница 406: ...Service Manual February 2015 384 Electrical Schematic Deutz TD2011L04i Models CE ...
Страница 407: ...February 2015 Service Manual 385 Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...
Страница 410: ...Service Manual February 2015 388 Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...
Страница 411: ...February 2015 Service Manual 389 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...
Страница 414: ...Service Manual February 2015 392 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...
Страница 415: ...February 2015 Service Manual 393 Electrical Schematic Perkins 404D 22 Models CE ...
Страница 418: ...Service Manual February 2015 396 Electrical Schematic Perkins 404D 22 Models CE ...
Страница 419: ...February 2015 Service Manual 397 Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models CE ...
Страница 422: ...Service Manual February 2015 400 Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models CE ...
Страница 423: ...February 2015 Service Manual 401 Platform Control Box Wiring Diagram Perkins 404D 22 Models CE ...
Страница 426: ...Service Manual February 2015 404 Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models CE ...
Страница 427: ...February 2015 Service Manual 405 Electrical Schematic S 60 HC CE ...
Страница 430: ...Service Manual February 2015 408 Chassis Wiring Diagram S 60 HC CE ...
Страница 431: ...February 2015 Service Manual 409 Ground Control Box Terminal Strip Wiring Diagram S 60 HC CE ...
Страница 434: ...Service Manual February 2015 412 Platform Control Box Wiring Diagram S 60 HC CE ...
Страница 435: ...February 2015 Service Manual 413 Electrical Schematics A S Models Electrical Schematic Ford MSG 425 EFI Models AS ...
Страница 438: ...Service Manual February 2015 416 Electrical Schematic Ford MSG 425 EFI Models AS ...
Страница 439: ...February 2015 Service Manual 417 Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models AS ...
Страница 442: ...Service Manual February 2015 420 Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models AS ...
Страница 443: ...February 2015 Service Manual 421 Platform Control Box Wiring Diagram Ford MSG 425 EFI Models AS ...
Страница 446: ...Service Manual February 2015 424 Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models AS ...
Страница 447: ...February 2015 Service Manual 425 Electrical Schematic Deutz D2011L03i Models AS ...
Страница 450: ...Service Manual February 2015 428 Electrical Schematic Deutz D2011L03i Models AS ...
Страница 451: ...February 2015 Service Manual 429 Electrical Schematic Deutz TD2011L04i Models AS ...
Страница 454: ...Service Manual February 2015 432 Electrical Schematic Deutz TD2011L04i Models AS ...
Страница 455: ...February 2015 Service Manual 433 Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...
Страница 458: ...Service Manual February 2015 436 Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...
Страница 459: ...February 2015 Service Manual 437 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...
Страница 462: ...Service Manual February 2015 440 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...
Страница 463: ...February 2015 Service Manual 441 Electrical Schematic Perkins 404D 22 Models AS ...
Страница 466: ...Service Manual February 2015 444 Electrical Schematic Perkins 404D 22 Models AS ...
Страница 467: ...February 2015 Service Manual 445 Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models AS ...
Страница 470: ...Service Manual February 2015 448 Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models AS ...
Страница 471: ...February 2015 Service Manual 449 Platform Control Box Wiring Diagram Perkins 404D 22 Models AS ...
Страница 475: ......