Terex Genie AWP Series Скачать руководство пользователя страница 23

Fifth Edition • First Printing

 

Operator's Manual

 

 

Inspections 

 

 

Part No. 1298034GT

 

AWP

®

 Super Series 

21 

 

 

Function Tests 

Setup 

1

 

Position the machine on a firm surface directly 
below the desired work area. 

2

 

Connect to the appropriate power source. 

DC models: Connect the battery pack. 

AC models: Connect to a grounded 15A AC 
power supply. Use a 12 gauge / 3.3mm

2

 3-

wire grounded extension cord no longer than 
50 feet / 13 m. 

Air models: Connect the air line. 

3

 

Insert the key and turn to platform control. 

4

 

Pull out the red Emergency Stop button to the 
on position at the ground controls. 

5

 

Twist to release the red Emergency Stop 
button at the platform controls. 

 

Result: AC & DC models: The power light 
should come on. 

Air models: The air pressure gauge should 
read 80-110 psi /5.5 - 7.8 bar. 

 

6

 

Select an outrigger 
and slide it into a base 
socket until the 
outrigger lock pin 
snaps into place. 
Adjust the outrigger to 
level the machine and 
raise the base casters 
slightly off the ground. 
Level the machine 
using only the 
outriggers. 

 

7

 

Check the interlock 
display lights at the 
ground controls. 
Confirm that the 
corresponding light is 
on. 

 

8

 

Repeat this procedure for each of the 
remaining outriggers. 

9

 

Use the bubble level and adjust the leveling 
jacks until the machine base is level. 

 

 

 

Содержание Genie AWP Series

Страница 1: ...Operator s Manual Serial Number Range AWP Super Series from AWPP 100000 CE with Maintenance Information Original Instructions Fifth Edition First Printing Part No 1298034GT...

Страница 2: ...al Safety 7 Personal Safety 9 Work Area Safety 10 Legend 16 Controls 17 Inspections 18 Operating Instructions 26 Maintenance 29 Battery Charging Instructions 32 Transport Instructions 33 Tilt back Ope...

Страница 3: ...l number stamped on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before operating the machi...

Страница 4: ...and related machine movement Keyswitch Off Keyswitch On Ground controls Platform controls Emergency platform lowering Low battery indicator Air pressure Interlocked functions All platform and ground...

Страница 5: ...e action indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to contact Gen...

Страница 6: ...nmental regulations You are properly trained to safely operate the machine The first time this machine is set up for use a breather cap is installed See Pre operation Inspection section for breather c...

Страница 7: ...he operator s manual Read the service manual Crush hazard No smoking Collision hazard Tip over hazard Tip over hazard Tip over hazard Electrocution hazard Tip over hazard Burn hazard Explosion hazard...

Страница 8: ...igger load Lifting point Release brakes Grounded AC 3 wire only Replace damaged wires and cords Wheel load Lanyard anchorage points Side force Wind speed Maximum capacity Use common sense and planning...

Страница 9: ...Fifth Edition First Printing Operator s Manual General Safety Part No 1298034GT AWP Super Series 7 Gener al Safety These decals are model option or configuration specific...

Страница 10: ...Operator s Manual Fifth Edition First Printing General Safety 8 AWP Super Series Part No 1298034GT These decals are model option or configuration specific...

Страница 11: ...al Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply...

Страница 12: ...hase Minimum Safe Approach Distance 0 to 300V Avoid Contact 300V to 50KV 10 ft 3 05 m 50KV to 200KV 15 ft 4 60 m 200KV to 350KV 20 ft 6 10 m 350KV to 500KV 25 ft 7 62 m 500KV to 750KV 35 ft 10 67 m 75...

Страница 13: ...possible hazardous conditions Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight o...

Страница 14: ...y Do not raise the platform when wind speeds may exceed 0 mph 0 m s If wind speeds exceed 0 mph 0 m s when platform is raised lower the platform and do not continue to operate the machine Do not opera...

Страница 15: ...ting on the platform floor at all times Do not exit the platform while raised If a power failure occurs have ground personnel activate the manual lowering valve Keep the platform floor clear of debris...

Страница 16: ...nd test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the...

Страница 17: ...n Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating Avoid electrical shock from...

Страница 18: ...justment knob 12 Air supply for machine 13 Airline lubricator 14 DC models Battery pack with charger 15 Hydraulic power unit 16 Winching tie down point 17 Bubble level 18 Base 19 Sliding T handle 20 L...

Страница 19: ...ed person in the platform Ground controls AC and DC Models Ground controls Air Models Platform controls 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights four 4 Low battery...

Страница 20: ...ibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspect...

Страница 21: ...Check the air filter regulator canister Drain water as needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifica...

Страница 22: ...use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by...

Страница 23: ...n to the on position at the ground controls 5 Twist to release the red Emergency Stop button at the platform controls Result AC DC models The power light should come on Air models The air pressure gau...

Страница 24: ...g jack until the corresponding interlock display light turns off Result The up down function should not operate 17 Return the leveling jack to the previous setting and check the bubble level 18 Repeat...

Страница 25: ...perator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to rea...

Страница 26: ...5 in 77 cm Outrigger 4 82979 Danger Wind Speed 36 in 91 cm Outrigger 4 82980 Danger Wind Speed 40 in 102 cm Outrigger 4 82984 Danger Wind Speed 85 in 216 cm Outrigger 4 82987 Danger Electrocution Haz...

Страница 27: ...Fifth Edition First Printing Operator s Manual Inspections Part No 1298034GT AWP Super Series 25...

Страница 28: ...section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities man...

Страница 29: ...level the machine and raise the base casters slightly off the ground 6 Be sure all four interlock display lights at the ground controls are on and all four outriggers are in firm contact with the grou...

Страница 30: ...mergency Stop button to the on position 2 Activate the auxiliary platform lowering button at the ground controls After Each Use 1 Select a safe storage location firm level surface weather protected cl...

Страница 31: ...cates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Check the Batteries DC Models Proper battery condition is essential to g...

Страница 32: ...essential to maintain proper pressure in all airfilled tires Improperly inflated tires can affect machine handling 1 Check each tire with an air pressure gauge Add air as needed The proper air pressu...

Страница 33: ...ip rate is achieved Check the Air Filter Regulator Canister Air Models It is essential to drain the air filter regulator canister of water to ensure good air motor performance and service life A water...

Страница 34: ...y Black to negative red to positive 5 Connect the battery charger to a grounded AC circuit 6 The charger will turn off automatically when the battery is fully charged 7 Check the battery acid level wh...

Страница 35: ...fastened to the transport vehicle Use chains or straps of ample load capacity Be sure to lock both swivel casters on the tilt back frame Do not transport with the machine resting on the tilt back fra...

Страница 36: ...bracket b loading pivot 7 Hook the loading pivot to the stop bracket 8 Position the machine flush against the loading surface Lower and lock the stop bracket to the lowest lock pin position above the...

Страница 37: ...ne Lifting the Machine with a Forklift Inspect the entire machine and remove any loose or unsecured items Fully lower the platform The platform must remain lowered during all loading and transport pro...

Страница 38: ...moved before lifting the machine with a crane Disconnect the battery plug before removing the battery pack Inspect the entire machine and remove any loose or unsecured items Always place the lifting h...

Страница 39: ...gth and disabilities or prior injuries of the people involved the vertical and horizontal distances the machine has to be moved the number of times the machine will be loaded or unloaded the stance po...

Страница 40: ...intain a firm grasp on the tiltback frame and remove the retaining pin 4 Lower the tiltback frame and guide the tilt back strut into the strut socket 5 Insert the retaining pin into the strut socket T...

Страница 41: ...l down the T handle until the machine rests at mid tilt position 4 Lower the machine with the T handle until the base casters are in contact with the ground Use the appropriate number of people and pr...

Страница 42: ...rd base 56 in 142 2 cm Weight See Serial Label Wheel load maximum 509 lbs 231 kg Outrigger load maximum 400 lb 181 kg Lift capacity AWP 20S 25S 30S 36S 350 lbs 159 kg AWP 40S 300 lbs 136 kg Power sour...

Страница 43: ...andard base AWP 36S AWP 40S Outrigger footprint l x w Indoor 83 25 x 75 25 in 2 1 x 1 9 m 89 x 81 in 2 3 x 2 0 m Outrigger footprint l x w Outdoor 139 x 131 in 3 5 x 3 3 m 153 x 145 in 3 9 x 3 7 m Cor...

Страница 44: ...ngine only Test Report This machine has been tested and passed the following categories per EN 280 2013 A1 2015 clause 6 3 prior to entering the market 1 BRAKES Brakes working properly in forward and...

Страница 45: ......

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