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Note:

TEMSA

TS35

00A-5

00.1.4  Control Units Handling 

& Repair Precautions

  CAUTION

Observe the following precautions when handling 
or servicing the control units (Engine EDC, Re-
tarder ECU, etc.).
a)  Make  sure  that  the  control  units  does  not 

contact  directly  with  rain-water,  car-washing 
water etc. If the control units soaks, wipe it 
immediately.

b)  Avoid unnecessary removal or painting of the 

cover.

c)  To remove the control unit from the vehicle, 

follow steps mentioned in the page 0-08.

d)  Apply arc welding for the repair of the vehicle 

parts steps mentioned in the page 0-09.

  CAUTIONS

Be sure to use correct tools in the correct place 
for servicing as mentioned below :
a) Use Fuse Holder for removing of fuses.
b)  Use  Multimeter  or  a  24 V  Controllamp  to 

search  for  short-circuits  if  vehicle  has  not 
multiplex system.

c)  If there is a multiplex system, remember that 

there is always 12 V check voltage in Diagnostic 
System.  Therefore  use  only  Multimeter  to 
check  whether  the  circuit  of  the  system  is 
short  or  open.  Do  not  use  Control  lamp  or 
others. Otherwise you could make a mistake to 
understand the short or open circuit.

d)  Use  diagnostic  tool  to  check  Engine  EDC  or 

UPEC.  (Note:  A  diagnostic  tool  for  Cummins 
Engine is not existing ).

e)  Use  Kibes  Runtime  Software  and  K-Line 

interface  cable  to  check  Multiplex  system 
control.

  CAUTION

Cautions during washing the vehicle:
a)  Before washing the vehicle, make every electri-

cal equipment waterproof (by covering it with 
vinyl sheet etc.)

b)  Do not wash the electrical harness and water-

proof connectors.

  CAUTION

During  washing  the  vehicle  do  not  splash 
pressured water in Fuse Room and to the battery.

00.1.5 Cautions Before Service Work

  CAUTION

Precautions for multiplex System program instal-
lation
Following instructions must be strictly observed 
during installation of program to the system.

• 

Do not install program to the system if there 
is a person under the vehicle.

• 

If the program installed to the system while 
the vehicle is in lifting position, lifting valves 
can release air and vehicle can go down.

• 

Power  supply  should  not  be  closed  while 
installing program to the system. Wait until 
the installation is completed.

• 

Program  should  not  be  installed  while  en-
gine  is  in  operating  conditions.  Otherwise 
engine stops unsuitable conditions.

Содержание TS30 2012

Страница 1: ...V INTERCI T Y 9020 135Y TMSF6L TMUF6L Manuale Collegamenti Elettrici Value in motion TOURING 9020 218Y Rev 01 APLR5L1 Electronics and wiring manual TS30 ...

Страница 2: ......

Страница 3: ...struments Systems 07 Brake System 08 ABS ASR System 09 Air Suspension System 10 Door Systems 11 Air Condition System 12 Window and Mirror Systems 14 Wiper and Washer Systems 15 Lights System 16 Audio Video GPS Navigation Systems 17 Accessories 18 Fire Warning System 19 WC Unit System 20 Reverse Gear Buzzer Systems 22 Air Circulation Sistem in luggage 25 Driver Panel Switches Power cables 26 Invert...

Страница 4: ... CONTROL TABLE REVISION PAGE REVISION DATE REVISION NO SERVICE BULLETIN NO DESCRIPTION TEMSA TS 30 12 04 A w 6 and 12 04 A w 7 10 12 2012 01 Added Description 17 04 B w 1 10 12 2012 01 REI Update genel diagram 17 04 B w 1 10 12 2012 01 Speaker connected and impedance value has changed ...

Страница 5: ...ance operations should be carried out by authorized services and be in compli ance with TEMSA directives 00 1 1 General Information Use of Genuine Parts and Accessories For a safer and longer service life of the vehicle use only TEMSA genuine spare parts accessories or parts which have been approved and tested by TEMSA All genuine parts have been approved by TEMSA by means of testing their reliabi...

Страница 6: ...0A 2 00 1 2 Tools General Tools Multimeter Mitsubishi Diagnostic Tool MUT III DAF Engine Diagnostic Tool DAVIE KIBES K Line Interface Cable MAN Engine Diagnostic Tool MANCAT Connection Wire CAT Engine Diagnostic Tool CATET ...

Страница 7: ...his symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are not taken DANGER This symbol is used to indicate danger VISUAL INSPECTION This symbol is used to inform the user that a visual inspection is necessary Symbol List Operating Instructions in this manual includes the folowing symbols warning words and signs ...

Страница 8: ...neverpulltheharness Safety Precautions The following safety instructions must be strictly observed 2 To disconnect locking type connectors push it in the direction indicated by an arrow 1 Hold the connector 3 To connect a lock type connector plug it until a click is heard ...

Страница 9: ...therwise you could make a mistake to understand the short or open circuit d Use diagnostic tool to check Engine EDC or UPEC Note A diagnostic tool for Cummins Engine is not existing e Use Kibes Runtime Software and K Line interface cable to check Multiplex system control CAUTION Cautions during washing the vehicle a Before washing the vehicle make every electri cal equipment waterproof by covering...

Страница 10: ...onnector Ground 24 V Check Lamp ON OFF normal operation 1500 ms 200 ms 400 ms fail safe operation Configuration request Error Conditions Cause of Failure FAIL SAFE Operation CAN connection failed during operation Configuration request Incorrct node ID incorrect node type or new node node yet programmed OFF Voltage Supply or CAN already defective or not present when turning on or node defective ON ...

Страница 11: ...tch to ON position Check the system failure Note Remember that Battery Cut Off Switch is an OPTION CAUTIONS Before servicing of Electronic Control Units ECU follow the below mentioned steps Turn the Ignition key to OFF position Turn the Battery Cut Off switch to ON position Disconnet all connectors of Electronic Control Unit Check the system failure Note Remember that Battery Cut Off Switch is an ...

Страница 12: ...to OFF position 5 Touch and joint negative and positive cables of vehicle to discharge static electric in the harnesses 4 Disconnect Battery positive terminal 6 Disconnect connectors of all Electronic Control Units 3 Disconnect Battery negative terminal 2 Turn the battery cut off switch to ON position 7 After the above mentioned steps are finished welding prosses can be applied safely ...

Страница 13: ...w the below mentioned steps 1 Connect all connectors of all Electronic Control Units 3 Connect Battery negative terminal 2 Disjoint negative and positive cables of the ve hicle 4 Connect Battery positive terminal 5 Turn the ignition key to ON position 6 Turn the Battery Cut Off switch to OFF position 7 Now vehicle is ready to start ...

Страница 14: ... struck by lightning ESD electro static discharge by touching of connector pins by a person without protection against ESD e g ESD shoes Exchange of KIBES 32 product during connection to power Before exchange the KIBES 32 product has to be disconnected from power e g switch off battery Overstress of outputs of KIBES 32 products Some examples on base of the MUX2 B or MUX2 M are described below ...

Страница 15: ...amp Switch School Bus Lamp Switch Lifting Switch WC WC Power Switch Bus Stop Brake Switch ASR Switch Electrical Curtain Switch Convector Control Switch Exhaust Brake Switch STOP START Engine Start Stop Switch Economy Switch ABS Switch UDS UDS Switch Stairs Fan Control Switch Retarder Switch Park Room Lamp Switch Wiper Water Switch Auto Lubricate Front Fog Lamp Switch Front Door Switch Horn Signal ...

Страница 16: ... X X X Indicates the page number of the chapter For example x 1 x 2 t 1 Indicates the chapter of the system w indicates the wiring diagram l indicates locations of the components s indicates specifications of the components t indicates the troubleshooting of the system o indicates the OEM wiring diagram of the system Indicates the parts of the system For example A indicates transmission system for...

Страница 17: ...Stop Switch Notstopschalter Interrupteur Arret D Urgence Interruttore Arresto Di Emergenza 03K008 10 Motor Giriş Hava Isiticisi Rölesi Air Intake Heater Relay Relais Heizung Luftansaugung Relay Chauffage Admission D Air Rele Aria Di Aspirazione Riscaldatore 05A005 17 Retarder Telma Kumanda Modülü Retarder Control Module Telma Steuermodul Retarder Telma Module De Commande Retardateur Telma Modulo D...

Страница 18: ...re but is marked with SHIELD and wires encased in the shield are shown in anellipse of line A B C D E Shield Isolation of Conductor Wire core Conductor B Stripe W Background Colour 2 5RW Stripe Colour Background colour Wire Size 25 01 2 5 Wire Size Wire Code Background White Shield wires are indicated as shown bellow Figure C to distinguish them from other wires Wire colours are shown with the cap...

Страница 19: ...White Red BrW Brown White LY Blue Yellow Y Yellow BrR Brown Red O Orange YB Yellow Black BW Black White OL Orange Blue YG Yellow Green BY Black Yellow P Pink YL Yellow Blue BrY Brown Yellow PB Pink Black YR Yellow Red G Green PG Pink Green YW Yellow White GB Green Black R Red GL Green Blue RB Red Black GR Green Red RG Red Green GY Green Yellow RL Red Blue GW Green White RW Red White L Blue RY Red ...

Страница 20: ...3 Engine Room Wiring Harness 00C 4 Front Body Wiring Harness 00C 6 A C Wiring Harness 00C 7 Dashboard Wiring Harness 00C 8 SwitchBox Wiring Harness 00C 10 Socket Connection Places 00C 11 Spare Cable Chassis Wiring Harness 00C 12 Spare Cable Engine Room Wiring Harness 00C 13 Note TEMSA TS 30 00C 1 ...

Страница 21: ...t 16 ABS Valve Rear 7 17 8 Kneeling Valve 18 9 Fuel Tank Level Sensor 19 10 20 Roof Floor Water Valve Front Relay Fuse Panel Door Micro Switch Rear Relay Fuse Panel Rear Relay Fuse Room Lamp Front Relay Fuse Room Lamp Kneeling Warning Lamp 25 Rerverse Gear Lamp 26 Signal Lamp 27 Door Micro Safety Switch Lifting Valve 28 Marker Lamp 29 Diesel Particle Filter 30 Fire Warning Sensor FRONT REAR Note T...

Страница 22: ...ps 3 Front Door Upper Lamp 8 Left Speaker 13 Position Lamp Reart Top 4 Driver Lamp 9 Right Speaker 14 5 Monitor Supply 10 Reading Lamp 15 Front Door Valve Front Door Pressure Switch FRONT REAR 7 7 5 6 3 4 8 10 8 10 8 10 8 10 8 10 8 10 8 10 8 10 8 10 8 10 10 8 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 12 12 12 12 12 12 11 12 11 12 11 11 11 11 13 2 7 7 7 1 2 1 2 1 13 13 13 13 14 15 9 10 Note TEMS...

Страница 23: ...witch 5 Fire Warning Sensor 6 Antifreeze Tank Level Sensor 7 Stop Park Lamp 8 Park Lamp Reverse Gear Lamp Engine Room Lamps Rear Signal Lamps 9 Reverse Gear Buzzer 10 Start Stop Switch 11 To Wc Unit 12 Trailer Socket Option 13 3rd Stop Lamp 13 2 Note TEMSA TS 30 00C 4 14 MUX 2 1 4 15 Coolant Level Sensor 1 ...

Страница 24: ...ON 1 Engine Room Safety Switch 6 Head Lamps Left Rear 11 To Wc Unit 2 Head Lamps Right Rear 7 Radiator Valve 12 Alternator 1 3 Coolant Level Sensor 8 Fire Warning Sensor 13 Alternator 2 4 Engine Room Lamps 9 Reverse Gear Buzzer 14 Foot Lamp 5 Rear Fuse and Relay Panel 10 Start Stop Switch 15 Note TEMSA TS 30 00C 5 ...

Страница 25: ... 2 Head Lamps High 3 Signal Lamp 4 Spot Lamp 5 Fog Lamp Option 6 Horn 7 Outside Temperature Sensor 8 Stop Lamp Switch 1 Brake Pedal 9 10 Air Sensör 1 Brake Pedal 11 Air Sensör 2 Brake Pedal Stop Lamp Switch 2 Brake Pedal Note TEMSA TS 30 00C 6 1 3 4 5 2 11 1 3 2 4 5 7 6 ...

Страница 26: ...or 9 Preheater Water Pump 4 Roof Water Valve 10 3 Way Valve Water 5 Floor Water Valve 11 Defroster Unit 6 Diagnose Socket Preheater Note TEMSA TS 30 00C 7 8 11 10 9 Front Relay Panel 12 12 13 Floor Temperature Sensor 14 Hot water Temperature Sensor 15 Ambient Temperature Sensor 18 Duct Temperature Sensor Return air Temperature Sensor 16 13 15 14 15 17 Coil Temperature Sensor 17 ...

Страница 27: ...witch 5 6 Brake Pedal 7 Right Switch Group 8 9 A C Contol Unit 10 11 Accelerator Pedal 12 13 14 15 16 17 18 Horns Defroster Wiper Motor Head Lamps Group Right Mux 1 2 Mux 1 3 Kneeling Warning Lamp Emergency Stop Switch Head Lamps Group Left Ignition Key Vehicle Diagnos Socket Note TEMSA TS 30 00C 8 8 9 3 5 4 13 14 16 1 16 12 6 7 10 17 ...

Страница 28: ...DENTIFICATION 1 Head Lamp Group Left 2 Head Lamp Group Right 3 4 5 6 Left Switch Group Left Column Switch Warning Lamps Retarder Column Switch 7 Accelerator Pedal 8 Right Switch Group 9 A C Control Unit 10 To Relay and Fuse Panel Note TEMSA TS 30 00C 9 ...

Страница 29: ...FICATION 1 Driver Speaker 2 Mirror Control 3 Parking Brake Switch 4 12V Plug 5 Cigarette Lighter 6 7 1 2 3 4 5 6 8 11 9 10 7 Wiper Water Motor 8 Marker Lamp 9 Luggage Lamp 10 Luggage Lamp Switch 11 K line Socket Note TEMSA TS 30 00C 10 ...

Страница 30: ... C14 03 C14 04 C13 04 C13 05 C13 10 C14 08 C14 10 C14 11 FAN INVERTER 2 C46 01 C46 02 C46 03 CHASIS C66 01 C66 02 3 C33 01 C33 02 C 33 03 C35 01 C35 02 C 35 03 ALLISON 5 C35 05 6 C35 06 REAR FRONT 5 4 Note TEMSA TS 30 00C 11 1 2 3 in switchbox in front electrical room in rear electrical room ...

Страница 31: ... 02 SP 03 SP 04 SP 05 SP 06 SP 07 SP 08 SP 09 SP 10 SP 11 SP 12 SP 13 SP 14 SP 15 SP 16 F BODY F BODY Note TEMSA TS 30 00C 12 3 2 4 3 SP 01 SP 02 SP 03 SP 04 SP 05 SP 06 SP 07 SP 08 SP 09 SP 10 SP 11 SP 12 SP 13 SP 14 SP 15 SP 16 4 SP 01 SP 02 SP 03 SP 04 SP 05 SP 06 SP 07 SP 08 SP 09 SP 10 SP 11 SP 12 SP 13 SP 14 SP 15 SP 16 E ROOM E ROOM 1 in front electrical room in rear electrical room ...

Страница 32: ......

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