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12

443 06 4001 01

Specifications  subject to change without notice.

making this conversion are required. Specify that unit is

now converted for use with natural gas.

2. Place ALL unused parts, adjusting key, and these

Installation Instructions in adhesive pouch attached to

outside of main furnace door or accessible side of

furnace.

3.  Reinstall main furnace door.

CHECKOUT

1. Observe unit operation through two complete heating

cycles.

2. See Sequence of Operation in furnace Installation,

Start

Up, and Operating Instructions.

3. Set room thermostat to desired temperature.

SECTION III: CONVERSION FROM

PROPANE TO NATURAL GAS
INSTALLATION

1. Set room thermostat to lowest setting or “OFF”.
2. Disconnect power at external disconnect, fuse or circuit

breaker.

3. Turn off gas at external shut

off or gas meter.

4. Remove outer doors and set aside.
5. Turn electric switch on gas valve to OFF.

MANIFOLD/ORIFICE/BURNER REMOVAL

!

CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution may result in unit damage or

improper operation.
Label all wires prior to disconnection when servicing controls.

!

PRUDENCE

D’EQUIPEMENT D’OPERATION

Toute erreur de câblage peut être une source de danger et

de panne.
Lors des opérations d’entretien des commandes, étiqueter

tous les fils avant de les déconnecter.

NOTE

:  Use a back

up wrench on the gas valve to prevent the

valve from rotating on the manifold or damaging the mounting

to the burner box.

1. Disconnect the gas pipe from gas valve and remove pipe

from the furnace casing.

2. Disconnect the connector harness from gas valve.
3. Disconnect wires from Hot Surface Igniter (HSI) and

Flame Sensor. (See 

Figure 9

)

4. Remove the orange wires connected to the Low Gas

Pressure Switch.

5. Support the manifold and remove the four (4) screws that

secure the manifold assembly to the burner box and set

aside.  (See 

Figure 3

)

6. Note the location of the green/yellow wire ground wire for

re

assembly later.

7. Slide one

piece burner assembly out of slots on sides of

burner box.

8. Remove the flame sensor from the burner assembly.
9. Remove the orifices from the manifold and discard.

ORIFICE SELECTION/DERATE
GAS INPUT RATE INFORMATION

The gas input rate for natural is the same as for propane gas.

See furnace rating plate for input rate. (See 

Figure 12

) The

input rate for propane is determined by manifold pressure and

orifice size.
Furnace gas input rate on rating plate is for installations at

altitudes up to 2000 ft. (610 M).
In the U.S.A., the input rating for altitudes above 2000 ft.

(610M) must be reduced by 2 percent for each 1000 ft. (305 M)

above sea level.
In Canada, the input rating must be derated by 5 percent for

altitudes of 2000 ft. (610 M) to 4500 ft. (1372 M) above sea

level.
Furnace input rate must be /

 2 percent of input on

furnace rating plate adjusted for altitude.

1. Determine natural gas orifice size and manifold pressure

for correct input.
a. Obtain average yearly heat value (at installed

altitude) from local gas supplier.

b. Obtain average yearly specific gravity from local gas

supplier.

c. Find installation altitude in  

Table 3

.

NOTE

:  For Canada altitudes of 2000 to 4500 ft., (610 to 1372

M) use USA. altitudes of 2001 to 3000 ft. (610 to 914 M) in

Table 3

.

d. Find closest natural gas heat value and specific

gravity on 

Table 3

.

e. Follow heat value and specific gravity lines to point of

intersection to find orifice size and manifold pressure

settings for proper operation.

2. Check and verify burner orifice size in furnace. NEVER

ASSUME ORIFICE SIZE; ALWAYS CHECK AND

VERIFY.

NOTE

:  If orifice hole appears damaged or it is suspected to

have been redrilled, check orifice hole with a numbered drill bit
of correct size. Never redrill an orifice. A burr

free and squarely

aligned orifice hole is essential for proper flame characteristics.

EXAMPLE

: 0 

 2000 ft. (0 

 609.6M) altitude

Heating value = 1050 Btu/cu ft.
Specific gravity = 0.62
Therefore: Orifice No. 44
Manifold pressure: 3.4

in. w.c.

* Furnace is shipped with No. 44 orifices. In this example,

all main burner orifices are the correct size and do not need

to be changed to obtain proper input rate.

INSTALL ORIFICES

1. Locate natural gas orifices in loose parts bag attached to

furnace casing.  Verify orifices selected are correct

orifices for natural gas.

2. Install main burner orifices. Do not use Teflon tape.

Finger

tighten orifices at least one full turn to prevent

cross

threading, then tighten with wrench.  (See

Figure 3

)

3. There are enough orifices in each kit for largest furnace.

Discard extra orifices.

NOTE

:  DO NOT reinstall the manifold at this time.

REMOVE MIXER SCREWS

1. Locate the mixer screw on each burner venturi tube.
2. Remove each screw and discard.
3. It is not necessary to plug or seal the screw hole in the

burner venturi.

REINSTALL BURNER ASSEMBLY

To reinstall burner assembly:

1. Attach flame sensor to burner assembly.

Содержание NAHA00101MH

Страница 1: ...autions that may apply Follow all safety codes In the United States follow all safety codes including the current edition of the National Fuel Gas Code NFGC NFPA No 54 ANSI Z223 1 In Canada refer to the current edition of the National Standard of Canada Natural Gas and Propane Installation Codes NSCNGPIC CAN CSA B149 1 and 2 Wear safety glasses and work gloves Have a fire extinguisher available du...

Страница 2: ...SECTION III Conversion from Propane to Natural Gas SECTION I INITIAL KIT INSTALLATION Procedure 1 General A downflow furnace application is where furnace blower is located above combustion and controls section of furnace and conditioned air is discharged downwards Attach adhesive pouch containing literature packet and gas conversion parts to outside of main furnace door or accessible side of furna...

Страница 3: ...SING IS NOT INSTALLED NOT SHOWN 1 Accessory floor base MUST be used Review floor base Installation Instructions before installation 2 Secure accessory floor base to structure using 5 16 in 8 mm lag screws 3 Fasten furnace to accessory floor base using No 10 self tapping screws through tabs on both sides of base two each side Procedure 2 Replace Gas Valve CAUTION UNIT OPERATION HAZARD Failure to fo...

Страница 4: ...ctor harness from gas valve Disconnect wires from Hot Surface Igniter HSI and Flame Sensor See Figure 9 8 Support the manifold and remove the four 4 screws that secure the manifold assembly to the burner box and set aside 9 Note the location of the green yellow wire ground wire for re assembly later See Figure 3 10 Remove production gas valve from manifold assembly and discard valve NOTE Productio...

Страница 5: ...Figure 8 for label location 1 Attach Conversion Responsibility Label 337993 101 inside of main furnace door See Figure 7 Date name and address of organization making this conversion are required See Figure 5 2 Attach Conversion Rating Plate Label 338299 101 inside of lower left hand side of controls compartment downflow as shown in Figure 6 3 Attach Manufactured Mobile Home Installation Label 3222...

Страница 6: ...on furnace rating plate is for installations at altitudes up to 2000 ft 610 M In the U S A the input rating for altitudes above 2000 ft 610 M must be reduced by 2 percent for each 1000 ft 305 M above sea level In Canada the input rating must be derated by 5 percent for altitudes of 2000 ft to 4500 ft 610 M to 1372 M above sea level The Conversion Kit Rating Plate accounts for high altitude derate ...

Страница 7: ... Drill out with 7 64 drill bit A11460 Figure 14 Igniter Position Back View 2 1 2 in 64 4 1 1 4 in 31 8 A11405 Figure 15 Igniter Position Side View 2 in 2 5 mm 75 mm 3 8 in 3 16 in A11272 Figure 16 Convertible Gas Valve ON OFF SWITCH INLET PRESSURE TAP REGULATOR PLUNGER LP NAT CONVERTIBLE CAP GAS PRESSURE REGULATOR MANIFOLD PRESSURE TAP NAT LP BURNER ENCLOSURE PRESSURE REFERENCE TAP A11508 ...

Страница 8: ...ls des blessures ou la mort 2 Apply pipe dope sparingly to the male threads of the 1 8 in black iron street elbow Install the street elbow into the gas valve inlet pressure tap Point the open end of the street elbow toward you 3 Apply pipe dope sparingly to the male threads of the 1 8 in brass street tee Install the male end of the street tee as shown in Figure 17 One opening on the street tee sho...

Страница 9: ...th the support rings on the end of the burner 3 Insert the orifices in the support rings of the burners Manifold mounting tabs should fit flush against the burner box NOTE If manifold does not fit flush against the burner box the burners are not fully seated forward Remove the manifold and check burner positioning in the burner box assembly 4 Attach the green yellow wire and ground terminal to one...

Страница 10: ...sition CHECK FURNACE AND MAKE ADJUSTMENTS 1 Be sure main gas and electric supplies to furnace are off 2 Remove 1 8 in 3 mm pipe plug from manifold pressure tap on downstream side of gas valve 3 Attach manometer to manifold pressure tap on gas valve See Figure 16 4 Turn gas supply manual shutoff valve to ON position 5 Turn furnace gas valve switch to ON position WARNING FIRE AND EXPLOSION HAZARD Fa...

Страница 11: ...flamme vive Utilisez plutôt un savon fait specifiquement pour la détection des fuites de gaz pour verifier tous les connections Un incendie ou une explosion peut entrainer des dommages matériels des blessures ou la mort 18 Check pressure tap plug for gas leaks when main burners ignite 19 Check for correct burner flame 20 Observe unit operation through two complete heating cycles 21 See Sequence of...

Страница 12: ...ed by manifold pressure and orifice size Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft 610 M In the U S A the input rating for altitudes above 2000 ft 610M must be reduced by 2 percent for each 1000 ft 305 M above sea level In Canada the input rating must be derated by 5 percent for altitudes of 2000 ft 610 M to 4500 ft 1372 M above sea level Furnace input ...

Страница 13: ...the 1 8 in NPT pipe plug from the tee fitting on the Low Gas Pressure Switch 5 Remove the Low Gas Pressure Switch from fittings on gas valve and discard 6 Remove remaining fittings from gas valve and discard 7 Install manometer fitting to the open end of the brass street tee Or if installation is to be completed later apply pipe dope to inlet pressure plug from gas valve and install in open end of...

Страница 14: ...s with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life AVERTISSEMENT RISQUE D EXPLOSION ET D INCENDIE Le fait de ne pas suivre cet avertissement pourrait entraîner des dommages corporels et ou la mort Ne jamais examiner pour les fuite...

Страница 15: ...c for gas meter test dial to complete one revolution e Refer to Table 4 for cu ft of gas per hr f Multiply gas rate cu ft hr X heating value Btu cu ft using natural gas heating value from local gas utility supplier g Fill in Conversion Responsibility Label 321102 101 located on inside of main furnace door Date name and address of organization making the conversion is required h Check for gas leaks...

Страница 16: ...3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3 1 44 3 2 44 3 3 44 3 4 750 42 3 3 42 3 4 42 3 5 42 3 6 4001 775 43 3 7 43 3 8 42 3 3 42 3 4 1220 800 43 3 5 43 3 6 43 3 7 43 3 8 825 44 3 8 43 3 4 43 3 5 43 3 6 850 44 3 5 44 3 7 44 3 8 43 3 4 5000 8...

Страница 17: ... 3 3 42 3 4 2134 700 43 3 5 43 3 7 43 3 8 42 3 2 725 44 3 8 43 3 4 43 3 5 43 3 6 750 44 3 5 44 3 7 44 3 8 43 3 4 8000 775 44 3 3 44 3 4 44 3 5 44 3 7 2438 800 44 3 1 44 3 2 44 3 3 44 3 4 825 44 2 9 44 3 0 44 3 1 44 3 2 625 42 3 4 42 3 5 42 3 6 42 3 7 8001 650 43 3 8 42 3 2 42 3 3 42 3 4 2439 675 43 3 5 43 3 6 43 3 7 42 3 2 700 44 3 7 43 3 4 43 3 5 43 3 6 725 44 3 5 44 3 6 44 3 7 44 3 8 9000 750 44...

Страница 18: ...23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 80 200 36 100 200 500 92 39 78 196 37 9...

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