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8

PV Shift

 

In certain applications it is desirable to shift the controller 
display value (PV) from its actual value. This can easily 
be accomplished by using the PV shift function. 

The SHIF function will alter PV only. 

Example: A process is equipped with a heater, a sensor, 
and a subject to be warmed up. Due to the design and 
position of the components in the system, the sensor 
could not be placed any closer to the part. Thermal 
gradient (differing temperatures) is common and 
necessary to an extent in any thermal system for heat to 
be transferred from one point to another. If the difference 
between the sensor and the subject is 35°C, and the 
desired temperature at the subject to be heated is 200°C, 
the temperature at the sensor should be 235°C. You 
should enter -35°C to subtract 35°C from the actual 
process display. This in turn will cause the controller to 
energize the load and bring the process display up to the 
set point value.

Figure 3.7  PV Shift Application

3–9 Digital Filter

 

In certain applications, the process value is too unstable 
to be read due possibly to electrical noise. A 
programmable low-pass filter incorporated in the 
controller is used to improve this. It is a first-order filter 
with the time constant specified by the FILT parameter. 
The default value of FILT is set at 0.5 seconds before 
shipping. Adjust FILT to change the time constant from 
0 to 60 seconds. 0 seconds means no filter is applied to 
the input signal. The filter is characterized by the 
following diagram: 

Note

 

The filter is available only for PV, and is performed for 
the displayed value only. The controller is designed to 
use unfiltered signal for control even if the filter is 
applied. A lagged (filtered) signal, if used for control, 
may produce an unstable process.

The controller will enter failure mode if one 
of the following conditions occurs: 
1. 

SBER

 occurs due to input sensor break 

or input current below 1mA if 4–20 mA 
is selected or input voltage below 0.25V 
if 1–5V is selected. 

2. 

ADER

 occurs due to the A-D converter 

of the controller failing. 

Output 1 and output 2 will perform the 
failure transfer function as the controller 
enters failure mode. 

Output 1 failure transfer

, if activated, will 

perform: 
1.  If output 1 is configured as proportional 

control (PB≠ 0), and BPLS is selected 
for O1FT, then output 1 will perform 
bumpless transfer. Thereafter, the 

previous averaging value of MV1 will 
be used for controlling output 1. 

2.  If output 1 is configured as proportional 

control (PB≠ 0), and a value of 0 to 
100.0% is set for O1FT, then output 1 
will perform failure transfer. Thereafter, 
the value of O1FT will be used for 
controlling output 1. 

3.  If output 1 is configured as ON-OFF 

control (PB=0), then output 1 will be 
driven OFF if OFF is set for O1FT and 
will be driven ON if ON is set for O1FT. 

Output 2 failure transfer

, if activated, will 

perform: 
1.  If OUT2 is configured as COOL, and 

BPLS is selected for O1FT, then output 
2 will perform bumpless transfer. 

Thereafter, the previous averaging value 
of MV2 will be used for controlling 
output 2. 

2.  If OUT2 is configured as COOL, and a 

value of 0 to 100.0% is set for O2FT, 
then output 2 will perform failure 
transfer. Thereafter, the value of O1FT 
will be used for controlling output 2. 

3.  If OUT2 is configured as alarm 

function, and O2FT is set to OFF, then 
output 2 will go off. Otherwise, output 
2 will go on if O2FT is set to ON. 

Alarm failure transfer

 is activated as the 

controller enters failure mode. Thereafter, 
the alarm will transfer to the ON or OFF 
state preset by ALFT.

3–10 Failure Transfer

Figure 3.8  Filter Characteristics

Содержание TEC-9100

Страница 1: ... within this console Power to all equipment must be disconnected before installation or beginning any troubleshooting procedures Heater output wiring and component replacement must be made by qualified personnel only 3 To minimize the possibility of fire or shock do not expose this console to rain or excessive moisture 4 Do not use this console in areas where hazardous conditions exist such as exc...

Страница 2: ... ABC 1 R Used for TEC 9100 Controller EHD 124 290 for 4 zone units Fuse 1 rated 1 5 Amp 250V x 1 slow acting BUSS ABC 1 5 R Used for TEC 9100 Controller EHD 124 300 for 2 zone units Fuses 2 rated 8 amps 250V x 1 fast acting BUSS ABC 8 R EHD 124 279 for 3 zone units Fuses 3 rated 5A 250V x 1 fast acting BUSS ABC 5 R EHD 124 282 for 4 zone units Fuses 4 rated 4 amps 250V x 1 fast acting BUSS ABC 4 R...

Страница 3: ...ow cost enhanced reliability and higher density Fast sampling rate The sampling rate of the input A to D converter is 5 times second The fast sampling rate allows this series to control fast processes Fuzzy control The function of Fuzzy control is to adjust PID parameters from time to time in order to make manipulation of the output value more flexible and adaptive to various processes The result ...

Страница 4: ...well timer has timed out 6 Enter the manual control menu when in failure mode ENTER KEY Press for 5 seconds or longer Press for 5 seconds to 1 Enter setup menu The display shows 2 Enter manual control mode when manual control mode is selected 3 Enter auto tuning mode when auto tuning mode is selected 4 Perform calibration to a selected parameter during the calibration procedure Press for 6 2 secon...

Страница 5: ...5 1 5 Menu Overview ...

Страница 6: ...t shown in the above table NOTE It is strongly recommended that a process should incorporate a LIMIT CONTROL such as the TEC 910 which will shut down the equipment at a preset process condition in order to preclude possible damage to products or system Information in this user s manual is subject to change without notice ...

Страница 7: ...en all setup data as well as user data refer to section 1 5 except the set point are locked to prevent them from being changed If ALL is selected for LOCK then all parameters are locked to prevent them from being changed 3 2 Signal Input INPT Selects the sensor type or signal type for signal input Range thermocouple J TC K TC T TC E TC B TC R TC S TC N TC L TC RTD PT DN PT JS Linear 4 20mA 0 20mA ...

Страница 8: ...lagged filtered signal if used for control may produce an unstable process The controller will enter failure mode if one of the following conditions occurs 1 SBER occurs due to input sensor break or input current below 1mA if 4 20 mA is selected or input voltage below 0 25V if 1 5V is selected 2 ADER occurs due to the A D converter of the controller failing Output 1 and output 2 will perform the f...

Страница 9: ...e mode or manual control mode is entered Procedures Auto tuning can be applied either as the process is warming up cold start or when the process has been in a steady state warm start After the auto tuning procedures are completed the AT indicator will cease to flash and the unit will revert to PID control using its new PID values The PID values obtained are stored in the nonvolatile memory Auto T...

Страница 10: ...10 Table A 1 Error Codes and Corrective Actions ...

Страница 11: ... compliance with any applicable specification TEC Temperature Controllers are warranted to be free from defects in material and workmanship for two 2 years after delivery to the first purchaser for use Tempco s sole responsibility under this warranty at Tempco s option is limited to replacement or repair free of charge or refund of purchase price within the warranty period specified This warranty ...

Страница 12: ...le Heaters Process Heaters Temperature Control Cartridge Heaters Coil Cable Heaters Strip Heaters Tubular Heaters Instrumentation Temperature Sensors HEAT THINGS UP HEAT THINGS UP With Thousands of Design Variations We Make Everything You Need Custom Manufacturer Since 1972 ELECTRIC HEATING ELEMENTS TEMPERATURE CONTROLS SENSORS PROCESS HEATING SYSTEMS Copyright 2020 All Rights Reserved ...

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