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3.

 

Pour new oil into the filling hole into the filling hole until the level is half way up the sight glass (7). 

4.

 

Screw the filling cap (6). 

It is advisable to carrying out a periodic interior cleaning of oil and of pump body. To do this, first pour 

¼ in the normal amount of oil for normal pump working, run the pump for 30 seconds to empty it out. 
Next repeat this operation with the same amount of oil and the same time, empty it out again and 

then pour in the final filling to half way up the level sight glass. 

As the pump may be damaged by being idle for long periods with dirty oil in it, it is advisable to 

change the oil before the beginning of the idle period. 

The recommended TELSTAR Oils are: 
- AV-30, mineral oil for general industry and laboratory applications. 

- CHEMOIL-500, specially designed for use at high temperatures. 
- WETOIL-8r,
 specially designed for moisture absorbing applications. 

Vacuum pump oil capacity: 0,5 litres. 

2.1.4.

 

CONTROL VISUAL DE PÉRDIDAS DE ACEITE 

Make sure that there is no oil remaining around the vacuum pump. Presence of oil drops means oil loss 

through the seals, caps or level. Proceed to clean the area and locate the origin of the loss. 

2.1.5.

 

GAS BALLAST SITUATION 

The gas-ballast (2) is placed in the suck-back pipe (5) communicating this pipe with the gas exhaust 
filter of the vacuum pump (includes a gas ballast key (3), that allows its regulation). 

2.2.

 

REFRIGERATING SYSTEM MAINTENANCE 

The refrigerating system needs practically no maintenance. If, by accident or due to any refrigerating 

circuit damage, oil or cooling liquid has to be added, consult our technical service. 

To ensure proper cooling of the refrigerating system, all the grids must beat a suitable distance from 

the equipment and the wall (minimum distance of 20 cm.). 

Periodic cleaning away of dust accumulated in the cooling unit condensing battery at the back of the 

base unit is recommended. To clean this, the cover must be opened and a small paintbrush used to 
remove the dust. This should be done particularly before summer. 

When the switch is off, the compressor continues working for the time set by the collecting timer (2 

min.) in order to suck up the gas from the evaporator. If the compressor fails to stop after this period, 
the equipment must be inspected, as it is not good for the compressor to continue working without 

circulating gas.  

Refrigerating loads: 
 

 

R-404a R-23 

CRYODOS-50 

800 gr. 

----- 

CRYODOS-80 

800 gr. 

8 kg/cm

2

 

2.3.

 

TECHNICAL ASSISTANCE PROGRAM 

This is a menu incorporated in the equipment, which provides for come of the maintenance work. 

 

WARNING  

 

 
This program is only for maintenance and technical assistance tasks; it should never be used for 
normal equipment operations.  
 

Содержание CRYODOS

Страница 1: ...tory Freeze Dryer CRYODOS MAINTENANCE MANUAL Telstar Industrial S L Josep Tapiolas 120 08226 TERRASSA Spain Tel 34 937 36 16 00 Fax 34 937 85 93 42 telstar etelstar com www etelstar com CRYODOS_I_rev0...

Страница 2: ...________ 10 3 1 Vacuum unit _________________________________________________ 10 3 2 Refrigerating unit _____________________________________________ 11 3 3 Freeze dryer assembly _____________________...

Страница 3: ...and on the correct analysis of this information The maintenance plan must therefore be an active document to be modified according to user requirements The maintenance plan sets out a series of inspec...

Страница 4: ...OIL LEVEL CONTROL The correct level for oil is shown when it is seen half way up the sight glass 7 If it falls below this point top up with the necessary amount through the filler hole when the pump i...

Страница 5: ...suck back pipe 5 communicating this pipe with the gas exhaust filter of the vacuum pump includes a gas ballast key 3 that allows its regulation 2 2 REFRIGERATING SYSTEM MAINTENANCE The refrigerating s...

Страница 6: ...The Technical Assistance Program has several screens forming options viewed by use of the UP DOWN keys Cooling unit operation This option provides for working independently on the cooling unit The scr...

Страница 7: ...080 H ENTER RESET COMP E1 00080 H Compressor E2 only for CRYODOS 80 This shows hours running of compressor 2 and provides for resetting them HOUR COUNTER COMP E2 00070 H ENTER RESET COMP E2 00070 H Va...

Страница 8: ...OFF ON OFF ON OFF ENTER ENTER ENTER COOL VACUUM ON TIME 11 23 45 CRYODOS V3 1 50 TELSTAR c SYSTEM READY HOUR COUNTER PUMP 00150 H HOUR COUNTER COMP E1 00160 H HOUR COUNTER COMP E2 00099 H ALARMS ALAR...

Страница 9: ...old condenser Visual inspection of oil loss Before each operation Before each operation After the first 150 hours of service Minimum every 500 hours of service Every 6 months Every 6 months REFRIGERAT...

Страница 10: ...ical Assistance Department Send the pump to TELSTAR for inspection Problem A vacuum cannot be obtained in the unit CAUSE SOLUTION The motor turns but does not create a vacuum Motor pump coupling broke...

Страница 11: ...orced air Problem The compressor stops after a series of intermittent stoppages CAUSE SOLUTION Disconnection of the compressor motor thermal protector Place the freeze dryer in a better ventilated are...

Страница 12: ...Exhaust filter 91015 Silicone grease 4716 Fluid oil AV 30 for Vacuum Pump 1 litre 15263 Set of gaskets for VARIAN DS 102 Vacuum Pump 23074 4 2 REFRIGERATING SYSTEM DESCRIPTION CODE Refrigerating fluid...

Страница 13: ...NTENANCE RECORDS 5 1 TIME COUNTERS Note down in the following tables the number of hours operated before resetting the time meters VACUUM PUMP DATE HOURS OPERATION DONE BY COOLING COMPRESSOR DATE HOUR...

Страница 14: ...Page 14 of 20 5 2 OTHER OPERATIONS DATE OPERATION DONE BY...

Страница 15: ...TEM P ID 6 2 LEGEND CRYODOS 50 REFRIGERATING SYSTEM ID DESCRIPCI N CODIGO 1 R 404 A Compressor 3484 2 Ice condenser 26844 3 Thermostatic valve R 404a 3485 4 Drying filter 3252 5 Refrigerating tank R 4...

Страница 16: ...Page 16 of 20 6 3 CRYODOS 80 REFRIGERATING SYSTEM P ID...

Страница 17: ...gerating tank R 404 a 7072 5 Drying filter 19813 6 Thermostatic valve R 404 a 3485 7 Exchanger heat 19534 8 Liquid tank R 23 222718 9 Drying filter 19557 10 Thermostatic valve R 23 19657 11 Ice conden...

Страница 18: ...itch R404 3514 4 Compressor R 23 CRYODOS 80 3522 5 Electrovalve CRYODOS 80 3510 6 Condenser fan 3428 7 Plug 1852 8 Compressor R404 3484 9 Lyologger connection optional 16965 10 Controller Cryodos 1907...

Страница 19: ...1 1 6 9 10 11 12 8 7 F6 F4 F5 6 5 4 3 2 1 F3 F1 F2 4 6 5 1 3 2 1 2 L 1 2 N 1 2 100 1 2 90 1 2 60 1 2 50 1 2 70 1 2 80 1 2 20 1 2 10 80 70 90 100 30 40 50 60 20 10 80 70 90 100 N1 L1 60 50 10 20 30 40...

Страница 20: ...Page 20 of 20 2 8A 1 C1 2 1 3 9 12 11 10 13...

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