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09/2006 

       Page 2 of 6                                                      ISCH2200ENC_Rev_0 

 

 

 
INSTALLATION OF WIRING HARNESS 

 

A wire harness must be prepared for connection of the 
CH2200ENC control head to the engine TAC module. Every 
boat is different and there may be several ways to route the 
harness. Inside the boat there is often a channel or conduit used 
for wiring. This can also be used to route the wire harness for 
the CH2200ENC control. 
 
When routing the wiring harness, care must be taken not to 
damage the cable insulation. If a harness is short, replace it with 
a correct length harness. Don't add a short harness to make up 
the required length. Run the harness over the shortest and 
straightest possible path. Secure the harness every 2 feet (0.6 
m) with stainless steel screws and mounting head ties or 
clamps. Excess harness length should be neatly coiled and 
secured with nylon ties. The mounted harness should be as far 
as practical from high current wires or wiring runs and should 
not be subjected to water, fuel, lubricants, or excess heat. 

 

PREPARATION OF CONTROL HEAD WIRE HARNESS 

 

Measure from the control head mounting location along 
unobstructed wire runs to the engine module.  
 
Round measurement to the next whole foot and add additional 
length if uncertain. 
 
Prepare harness as shown in Figure 5 [on page 3]. It is 
recommended that conductors be stranded tinned copper (UL 
1426 or equivalent), 18 AWG min. Colors shown are optional. 

 

CONNECTION OF THE WIRING

 

HARNESS 

 
NOTE: ALWAYS CONNECT THE WIRING HARNESS TO THE 
CONTROL HEAD BEFORE CONNECTING TO THE ENGINE. 
ENGINE CONNECTION SHOULD NOT BE MADE UNTIL THE 
CONTROL HAS BEEN COMPLETELY INSTALLED. 
 
Ensure that the watertight seal is in place and connect the 6-pin 
connector from the completed harness assembly into the rear of 
the potentiometer mounted on the control head mechanism. The 
connector should be fully seated and latched for proper 
operation. 

 

 
 
 
 
 
 
 
 
 
 
 

THROTTLE BRAKE ADJUSTMENT 

 
The control mechanism is equipped with an adjustable friction 
device (brake) for the throttle to prevent throttle creep. If 
needed, the friction device can be adjusted by turning the 
adjustment screw (Figure 4,

 

item A) clockwise to increase

braking and counterclockwise to decrease or remove braking. 
Any adjustments should be made with the control set at 1/2 
throttle and the gear engaged. Gear shifting is not influenced 
by the brake. 
 
 
 
 
 
 
 
 

 
                                   Figure 4 

 

 

INSTALLATION OF CONTROL 

 

A.

 INSTALLING THE MECHANISM 

 

1.

 Make sure the control is in gear and at the half throttle 

position. This will allow the control to fit in the cutout 
shown in the template. If not already in half throttle 
position, use the handle to move in gear and at half 
throttle position by temporarily placing the handle on the 
splined shaft of the control. Push the mechanism until it 
seats flush against the mounting surface of the boat. 

 

2.

 Secure the control mechanism to the boat with the four 

screws provided. 

 

A

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