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Energy 4010 B 

Vers. 001

 

GB

INDEX

 

 
 

1   FOREWORD ..................................................................................................................................... 5

 

1.1   Purpose and scope of this manual ............................................................................................. 5

 

1.2   Symbols and Definitions ............................................................................................................. 5

 

1.3   General Information .................................................................................................................... 5

 

 
2   GENERATING SET IDENTIFICATION DATA................................................................................... 6

 

2.1   Components (Fig. 1) ................................................................................................................... 6

 

2.2   Identification plate (Fig. 2) .......................................................................................................... 6

 

2.3   Overall dimensions ..................................................................................................................... 6

 

2.4   Technical specifications.............................................................................................................. 7

 

 
3   SHIPPING, HANDLING, STORAGE ................................................................................................. 7

 

3.1   Storage ....................................................................................................................................... 7

 

3.2   Weight......................................................................................................................................... 7

 

3.3   Handling...................................................................................................................................... 8

 

 
4   INSTALLATION ................................................................................................................................. 8

 

4.1   Preliminary information ............................................................................................................... 8

 

4.2   Instructions for fastening the generating set............................................................................... 8 

4.2.1   Hanging assembly    ………..….…………………………………………………………………..8 

       4.2.2   Floor fastening    …..………….……..…………..…………………………………………………9

 

4.3   Wiring connection instructions .................................................................................................. 10

 

4.4   Battery connection .................................................................................................................... 10

 

4.5   Electric Load connection........................................................................................................... 11

 

4.6   Auxiliary electric cable connection............................................................................................ 12

 

4.7   Electronic control panel connection .......................................................................................... 12

 

4.8   Auxiliary (optional) fuel pump connection ................................................................................. 12

 

4.9   (Optional) tank installation instructions ..................................................................................... 13

 

4.10   Fuel reserve............................................................................................................................ 14

 

4.11   Battery charger ....................................................................................................................... 14

 

4.11.1   Auxiliary Battery Charger ................................................................................................. 14

 

4.12   Connecting an additional silencer........................................................................................... 15

 

4.13   Connecting an External Network Relay .................................................................................. 16

 

 
5   OPERATING INSTRUCTIONS........................................................................................................ 16

 

5.1   Machine safety.......................................................................................................................... 16

 

 
6   USING THE GENERATING SET .................................................................................................... 17

 

6.1   Starting up the generating set................................................................................................... 17

 

6.2   Turning the generating sets off ................................................................................................. 18

 

6.3   Information on not recommended uses .................................................................................... 18

 

6.4   Useful tips ................................................................................................................................. 18

 

6.5   Control and alarm functions (Fig. 24) ....................................................................................... 18

 

6.6   Control panel alarm causes and resetting ................................................................................ 18 

    6.7   Automatic Version (optional).   ………………………………………………………………………20 
    6.8  MANUAL operation   .………………………………………………………………………………….20 
    6.9   AUTOMATIC OPERATION…………………………………………………………………………..20 

 

7   MAINTENANCE INSTRUCTIONS................................................................................................... 21

 

7.1   Service check list ...................................................................................................................... 21

 

7.2   Maintenance not requiring specialised personnel..................................................................... 21

 

7.3   Checking the engine oil level .................................................................................................... 21

 

Содержание ENERGY 4010B

Страница 1: ...Energy 4010 B Vers 022 1 GB INDEX USER S OPERATING INSTRUCTION AND INSTALLATION MANUAL GB ENERGY 4010B v 001 February 2011 GENERATORS...

Страница 2: ...12 4 7 Electronic control panel connection 12 4 8 Auxiliary optional fuel pump connection 12 4 9 Optional tank installation instructions 13 4 10 Fuel reserve 14 4 11 Battery charger 14 4 11 1 Auxiliar...

Страница 3: ...PARE PARTS LIST ENERGY 4010 B 28 When the generator remains idle for at least three weeks old unleaded petrol sediments could build up inside the carburettor These sediments can seriously damage the e...

Страница 4: ...alth requirements laid down by the European Directive on Machine Safety This statement shall no longer be valid if any changes are introduced in the machine without our written approval Machine GENERA...

Страница 5: ...erm performance and reliability of the generator set and the prevention of injury and or damage Note The information contained in this publication was correct at the time it went to print but may be m...

Страница 6: ...panel 9 Gas pipe and cable outlet block 10 Sliding surface locking screw 11 Fuel pipe 12 Sliding surface all out locking screw 2 2 Identification plate Fig 2 1 Generating set model 2 Model code numbe...

Страница 7: ...3 3 Voltage Frequency V Hz 230 50 Continuous current output A Vdc 10 12 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 4010 B Overall weight kg 82 Dimensions L X...

Страница 8: ...y or damage to people or property Installation must be performed by qualified and adequately trained personnel only 4 2 Instructions for fastening the generating set The ENERGY 4010B generating sets a...

Страница 9: ...pose of preventing hot air from spreading inside the generator compartment The brackets of the generator must be moved in order to fasten the Energy 4010B on the bearing surface On both sides remove t...

Страница 10: ...in Table 1 To this end the generating set is provided with two special terminals Fig 13 Ref 2 used to connect the positive and negative poles of the battery Connect the cable of the positive pole red...

Страница 11: ...be connected Use the special cable outlet Fig 11 Ref 1 to prevent water seeping into the generating set Although the generating set is equipped with a special internal thermal cut out to cut power del...

Страница 12: ...arning also see paragraph 4 10 Cable from the generating set to the auxiliary battery charger optional From the bipolar connector Fig 13 Ref 6 it is possible to derive supply for an RCB battery charge...

Страница 13: ...l difference requirements an electric fuel pump can be installed available as an optional part code 00507 which can easily overcome over 1 metre level differences between the fuel tank and the generat...

Страница 14: ...evel 4 11 Battery charger ENERGY 4010B generating sets are equipped with a battery charger which can deliver current of approximately 10 Amp at 12 V It can be used to recharge the generating set start...

Страница 15: ...itional silencer can be installed externally The additional silencer kit code 03991 consists of A silencer code 01761 Fig 21 Ref 1 Two metre long section of flexible steel tubing code 00705 Fig 21 Ref...

Страница 16: ...onnections to the generating set should be carried out by skilled electricians only 5 OPERATING INSTRUCTIONS The generating set is delivered without engine oil Use detergent oil for multigrade 4 strok...

Страница 17: ...switch Fig 30 Ref 1 to its ON position The message WAIT will be displayed for 8 seconds After this time the electronic control panel will start the first automatic procedure for starting up the genera...

Страница 18: ...ey provided below the control panel display unit Fig 30 Ref 9 to display the number of generating set operation hours since the latest engine oil change 3 High temperature indicator this warning light...

Страница 19: ...push button when 4 zeros 0000 are displayed The panel has been reinitialised 6 7 Automatic Version optional If you wish the start up batteries to be recharged automatically in the En 4010 B generating...

Страница 20: ...generating set turn the selector switch Fig 31 Ref 2 to the position 1 manual in order to avoid accidentally starting up the generating set 7 1 Service check list See table at the bottom of page 25 7...

Страница 21: ...k on and restore the oil level inside the oil sump using the filler hole Fig 33 Ref 2 Check the following table for the right amount of oil to pour in the sump Table 2 Table 2 MODEL Oil quantity litre...

Страница 22: ...ce if necessary bending the side electrode Make sure that the spark plug washer is in good condition and then screw back on by hand to make sure that it is correctly put back in place Finally tighten...

Страница 23: ...and replace if necessary 1 2 Fuel Filter and Tank Clean and replace if necessary 2 Spark plug Clean and replace if necessary 2 Valve Adjustment Check Adjust 2 Fuel Pipe Check for leaks or cracks 2 Che...

Страница 24: ...fuel tap and running the generator set until it stops It is also essential that you never use old unleaded petrol as it can undergo chemical modifications and seriously damage the engine Failure to ob...

Страница 25: ...period shall end no later than 14 months 16 months if delivered outside of Europe after ex factory delivery In any case the costs of lubricants and consumables shall be charged Any transport expenses...

Страница 26: ...EN GREY PURPLE WHITE BLACK PINK GREY GREEN PINK YELLOW RED WHITE PURPLE BLACK BLUE BROWN BLACK RED ORANGE ORANGE BROWN BROWN GREEN PINK BLACK GREY YELLOW BLUE RED BLUE WHITE ORANGE ORANGE ORANGE ORANG...

Страница 27: ...l float Startup battery connection terminals Diode bridge protection fuse Battery charger terminal Pos 13 14 15 16 17 18 19 20 21 22 A Description Electronic control panel Electronic control panel con...

Страница 28: ...Energy 4010 B Vers 001 28 GB DRAWING FOR SPARE PARTS LIST ENERGY 4010 B...

Страница 29: ...Vers 001 Energy 4010 B 29 GB...

Страница 30: ...Energy 4010 B Vers 001 30 GB...

Страница 31: ...Vers 001 Energy 4010 B 31 GB...

Страница 32: ...lierung links f r Haube Aislante Izquierdo Cap Isolante Aletta DX Isolation DX Capot Isolatie links DX voor kap 8 04589 N 1 hood DX insulation Isolierung links DX f r Haube DX Izquierdo Cap Isolante D...

Страница 33: ...teil zum Schutz der Diodenbr cke Proteccion de caucho puente de diodos Piastrina di scarico Plaquette d chappement Uitlaatplaatje 22 02186 N 1 Exhaust plate Auslassplatte Chapa de descarga Chiusura sc...

Страница 34: ...o C ble 7 m du g n rateur au Panneau de Contr le 7 m kabel van generator naar bedieningspaneel 36 03797 optional 7 m cable from generating set to control panel 7 m Kabel vom Generator zum Bedienpanel...

Страница 35: ...N 4 Screw M8 x 14 TE Schraube M8 x 14 TE Tornillo M8 x 14 TE Staffa Fissaggio Generatore trier Fixation du G n rateur De Inplanting van de stijgbeugel van de Generator 49 04465 N 2 Bracket Implantati...

Страница 36: ...ler 3 12 Aansluitklem Muller 3 12 63 01139 N 1 Terminal Muller 3 12 Klemme Muller 3 12 Mordaza Muller 3 12 Kit Guida corda avviamento a strappo Kit Guide c ble de d marrage par lanceur Geleiderset tre...

Страница 37: ...R 4000 B1 Ventola Ventilateur Ventilator 76 03574 N 1 Fan Lufterrad Ventilador Convogliatore alternatore Convoyeur alternateur Geleider wisselstroomdynamo 77 02183 N 1 Alternator conveyor Luftleitblec...

Страница 38: ...mostat 90 Termostato 90 Tubo Tuyau Pijp 93 01442 1 2 mt Pipe Rohr Tubo Staffa supp pompa carburante Bride de support pompe carburant Steunbeugel brandstofpomp 94 02188 N 1 Fuel pump bearing bracket Be...

Страница 39: ...Vers 001 Energy 4010 B 39 GB Notes...

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