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Teka 98701, Руководство по эксплуатации

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Teka 98701 Скачать руководство пользователя страница 22

14. Maintenance intervals

14.1. Usage-related maintenance

The described maintenances become necessary through the demands of the system operations. The
maintenance intervals are recommendations. Depending on the application (multi-shift operation, dust
generation, ...) it may make sense for the operator to change the intervals of maintenance, replacing
and cleaning.

Maintenance work must always be documented by means of a protocol.

The approach of the maintenance measures is described in chapter "Maintenance".

Maintenance work

Chapter

Maintenance interval

recommended by TEKA

determined by the operator

Cleaning the filter cartridges

7.2

The cleaning of the filter cartridges is automatically carried out
by the filter unit and thus is not subject to a maintenance interval.

Replacing the filter cartridges

7.3

The saturation of the filter cartridges is automatically monitored
by the filter unit and thus is not subject to a maintenance interval.
The filter unit triggers an alarm when a replacement of the filter
cartridges is necessary.

Emptying the dust collecting tank (or
check of fill level)

7.4

weekly

Replacing the carbon brushes

7.5

approx. 300 operating hours

14.2. General maintenance

The described maintenances are independent from the demands of the system operations.

The operator is obliged to carry out repeated inspections and functional tests according to national
regulations. If not otherwise covered by national regulations, the described maintenance intervals must
be respected.

Maintenance work must always be documented by means of a protocol.

Maintenance work

Chapter Maintenance interval

Visual

inspection of the device

14.2.1

weekly

Functional

test of the device

14.2.2

monthly

Electrical

test of the electrical lines and earthing connections

14.2.3

annually

BA_DusToo_210816_EN

22

11.01.2022

Содержание 98701

Страница 1: ...rating instructions Translation of the original operating instructions DusToo TEKA Absaug und Entsorgungstechnologie GmbH Millenkamp 9 D 48653 Coesfeld Tel 49 2541 84841 0 E Mail info teka eu www teka eu 1 ...

Страница 2: ...ng the compressed air supply 10 5 3 1 Compressed air supply for the cleaning of the filter cartridges 10 6 Operating the system 11 6 1 Explanation of the operating elements 11 6 2 Setting the automatic filter cartridge cleaning 12 7 Maintenance 13 7 1 Reset to maintenance state 14 7 2 Cleaning the filter cartridges 14 7 3 Replacing the filter cartridges 15 7 4 Emptying the dust collecting tank 16 ...

Страница 3: ... 14 1 Usage related maintenance 22 14 2 General maintenance 22 14 2 1 Visual inspection of the device 23 14 2 2 Functional test of the device 23 14 2 3 Electrical test of the electrical lines and earthing connections 24 BA_DusToo_210816_EN 3 11 01 2022 ...

Страница 4: ...erating personnel take note of these instructions Please read these instructions before operating the device and observe the safety precautions to avoid injury Store this manual in a safe place These instructions are to be regarded as a component of the product Adhere to all product notes Modifications or conversions that the operator carries out at the device without the consent of the manufactur...

Страница 5: ...s 1 Pos 2 Pos 3 Pos 4 Pos 5 Pos 6 Pos 7 Filter housing Cleaning housing Turbine housing Cover plate Suction nozzle Exhaust grille Connection for mains cable Pos 8 Pos 9 Pos 10 Pos 11 Pos 12 Clock generator Connection for compressed air Swivel castor Dust collecting tank Toggle lever BA_DusToo_210816_EN 5 11 01 2022 ...

Страница 6: ...or commercial use If the device is made publicly accessible it must never be operated unsupervised by authorized personnel authorized by the operator The filter unit is mainly used to extract and filter dust and fumes WARNING Improper use can damage parts and be a danger to life and limb The device must not be used for the extraction of oil laden welding fume explosive dust and gases hybrid mixtur...

Страница 7: ...o useful information 3 2 General safety instructions WARNING Dangers arising from improper use unauthorised operations The operator must ensure that their authorised personnel are familiar with all the safety indications in this manual in advance The operator is responsible for ensuring that all work is carried out by authorised and qualified personnel We therefore recommend using the training pro...

Страница 8: ...ported Do not stand under or next to the floating load Lift trucks forklift trucks and transport cranes must have a sufficient minimum load bearing capacity Pay attention to uneven grounds during the transport Avoid jerky pushing Dangers arising from titling or functional impairments at its destination The unit may only be set up on a suitable surface The surface must be vibration free and horizon...

Страница 9: ... edges 5 1 Connecting an extraction element For extracting the contaminated air according to the intended use the provided extraction element e g suction arm suction hose must be connected at the suction nozzle see chapter 2 1 If one extraction hose is used the supplied cap must be mounted on the unused intake nozzle Otherwise false air would be sucked in through this intake nozzle and the extract...

Страница 10: ...l become dirty very quickly The external compressed air supply must be assured with an approved compressed air hose For the connection to the device the compressed air hose must be equipped with a quick coupling for an insert sleeve DN 7 2 The compressed air must be dry and oil free The operating pressure of the compressed air supply must be a minimum of 3 bars and maximum of 4 bars In case of the...

Страница 11: ...to set the speed and thus the air volume flow Operating elements for status and error messages Representa tion Designation Description function Signal lamp red Flashing up means that the air flow rate of the device is not sufficient anymore Filter elements must be cleaned or replaced When using extraction elements with a suction hood it is possible that the throttle valve s in the suction hood are...

Страница 12: ...rpose a pneumatic cleaning is triggered after a preset time interval The opening time controls the duration of the valve cleaning The factory set values can be changed if required Time interval adjustable via controller B Opening time adjustable via controller A Manual cleaning pressing button C manually triggers a cleaning BA_DusToo_210816_EN 12 11 01 2022 ...

Страница 13: ...to life and limb When cleaning and servicing equipment during the replacement of parts or when changing to another function set the device to maintenance condition first see chapter Reset to maintenance state A recommissioning of the device must only occur if it is ensured that the device is functionally equivalent to the original state CAUTION Hazards to the respiratory tracts are possible All ma...

Страница 14: ...filter cartridges are reusable filters and can be cleaned The cleaning of the filter cartridges is automatically carried out according to a preset time interval The filter unit remains in operation during the automatic cleaning The compressed air blast is produced in opposite direction to the intake The cleaned dust falls downwards in the dust collecting tank When the maximal admissible differenti...

Страница 15: ...r After the cleaning disconnect the filter unit from the power supply and secure it against being switched on again Before changing the filter cartridges hold ready an appropriate container e g PE bag for disposal The polluted filter cartridges must be packed into an appropriate container e g PE bag Open the toggle levers see chapter 2 1 This allows the housing parts to be separated from each othe...

Страница 16: ...e dust according to the regulations Put the housing parts back on top of each other Reconnect the housing parts by means of the toggle levers 7 5 Replacing the carbon brushes The turbine must be checked after every 300 operating hours on carbon brushes which must be replaced if necessary Please consider that replacement interval of the carbon brushes can vary When turning on and off the unit frequ...

Страница 17: ...o be disconnected from the power supply and all supply lines CAUTION Whirling up dust is possible due to the deposited dust During all work a suitable respiratory protection and protective clothing have to be worn The operator is obliged to store and dispose of the collected dust in accordance with national or regional regulations BA_DusToo_210816_EN 17 11 01 2022 ...

Страница 18: ...Fault Cause Removal System does not start Plug power supply is missing or incorrectly inserted Plug connector check power supply plug in correctly No power at outlet Check the mains remove error if possible Suction power too low smoke hardly extracted Filter element is saturated Replace the filter package dispose of old filter properly Filter elements are saturated because no compressed air is con...

Страница 19: ...nce 99 Width Depth Height mm mm mm 300 300 810 Weight kg 25 Sound pressure level dB A 74 Allowed ambient temperature C 5 to 35 during operations 10 to 40 during transport and storage Max temperature of polluted air at the capture point C 50 Allowed max humidity 70 Compressed air supply dry oil free Necessary external pressure bar see chapter Connecting the compressed air supply BA_DusToo_210816_EN...

Страница 20: ...16000010011001 resp the production number P33000010011001 on conforms to the following directives Machinery Directive 2006 42 EG Electromagnetic Compatibility 2014 30 EC Pressure equipment directive 2014 68 EU This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form Authorized representative for the technical documentatio...

Страница 21: ...e has been instructed regarding the following items Instruction completed Description of the device Operation and application of the device Explanation of the safety instructions Behavior in case of fire Explanation of the operation elements Change and dedusting of the filter elements Emptying of the dust collecting tank Appropriate disposal Maintenance works Maintenance intervals Name of the empl...

Страница 22: ... The saturation of the filter cartridges is automatically monitored by the filter unit and thus is not subject to a maintenance interval The filter unit triggers an alarm when a replacement of the filter cartridges is necessary Emptying the dust collecting tank or check of fill level 7 4 weekly Replacing the carbon brushes 7 5 approx 300 operating hours 14 2 General maintenance The described maint...

Страница 23: ...sual inspection of the control and operating elements as well as the outside running cables for damages 14 2 2 Functional test of the device NOTICE Possible material damage due to faulty condition of the unit Carry out a visual inspection before the functional test of the device as described in the previous chapters The work as described in the chapter Commissioning must be finished The following ...

Страница 24: ...ifferent countries The here recommended maintenance interval complies with the in Germany applying Regulation 3 of the German Social Accident Insurance Electrical plants and equipment formerly known as BGV A3 The check must only be carried out by a qualified electrician or a person trained in electrics using suitable measuring and test devices The scope of testing and the methods must be in line w...

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