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EQUIPMENT CAUTIONS

 

The  following  are  good  practices  to  observe 
for  protecting  the  equipment  and  drills  from 
damage,  and  to  provide  maximum  life  for  the 
machine: 

1.    MAINTENANCE  OF  TE260  HAMMER, 
BEARINGS, 

ACCUMULATORS, 

VALVE 

ASSEMBLY  OR  STROKE  CONTROL  MUST  BE 
PERFORMED  IN  A  CLEAN  SHELTERED  AREA. 
THE  ONE  OVERRIDING  RULE  IN  MAINTAINING 
HYDRAULIC  EQUIPMENT  IS  CLEANLINESS. 
PREVENTION 

OF 

CONTAMINATION 

IN 

HYDRAULIC  FLUIDS  IS  THE  MOST  IMPORTANT 
FACTOR IN MAINTAINING HIGH PERFORMANCE 
IN  TODAYS  HYDRAULIC  EQUIPMENT.  AT  ONE 
TIME  WHEN  MACHINES  OPERATED  AT  LOW 
SPEEDS 

AND 

LOW 

TEMPERATURES 

CLEANLINESS  WAS  A  VIRTUE,  TODAY  IT  IS  A 
NECESSITY. 

2.  KEEP  THE  DRILL  LUBRICATED.  APPLY 
GREASE  DAILY,  OR  WHEN  INDICATED  (MORE 
OFTEN  IN  HOT  CLIMATES)  TO  THE  GREASE 
FITTINGS AT THE CHUCK END OF THE DRILL. 

3.    PERIODICALLY  INSPECT  HOSE  RETAINERS 
AND  HOSES  FOR  INDICATION  OF  WEAR, 
LOOSENESS, CRACKING, OR FRAYING. 

4.    FREQUENTLY  CHECK  ALL  NUTS,  BOLTS, 
AND ADJUSTMENTS FOR PROPER TENSION. 

5.    BE  SURE  THE  HYDRAULIC  RESERVOIR  IS 
ALWAYS  FILLED  TO  THE  RECOMMENDED 
LEVEL  WITH  THE  PROPER  TYPE  HYDRAULIC 
FLUID. DO NOT MIX TYPES OF FLUID. 

6.    KEEP  ALL  BITS  SHARP  AND  PERIODICALLY 
CHECK FOR BROKEN OR LOOSE CARBIDES. 

7.    EXCESSIVELY  WORN  THREADS  ON  THE 
DRILL  STRING  CAN  CAUSE  PREMATURE  WEAR 
AND  BREAKAGE  OF  NEW  PARTS  MATED  WITH 
THE STRING. 

8.    DO  NOT  OPERATE  THE  DRILL  ROTATION  AND 
FEED  AT  FULL  THROTTLE  UNTIL  SURE  OF  ROCK 
CONDITIONS. OVER FEEDING AND OVER ROTATION 
CAN  CAUSE  BREAKAGE  OF  DRILL  ROTATION 
PARTS AND THE DRILL STRING 

9.    FREE  OSCILLATION  (DRY  FIRING)  OF  DRILL 
WILL  RESULT  IN  PREMATURE  WEAR  OR  FAILURE 
OF CYLINDER AND HAMMER SEALS. 

10.  BEFORE REMOVING ANY LINES OR HOSES, TAG 
EACH TO FACILITATE REASSEMBLY. 

11.    CAP  OR  PLUG  ALL  HYDRAULIC  AND 
PNEUMATIC  CONNECTIONS  AFTER  DISASSEMBLY 
TO PREVENT CONTAMINATION OF THE SYSTEM. 

12.    CLEAN  THE  EXTERIOR  OF  ALL  PARTS  AND 
HOSE CONNECTIONS BEFORE REMOVING. 

13.    DO  NOT  OPPERATE  THE  TE260  HYDRAULIC 
DRILL  UNTIL  ACCUMULATORS  HAVE  BEEN 
CHARGED. 

14. 

 

BEFORE 

REASSEMBLING 

HYDRAULIC 

COMPONENTS,  CLEAN  ALL  METAL  PARTS  IN  A  
NON-FLAMMABLE CLEANING FLUID. 

15.    THOROUGH  CHECKS  MUST  BE  MADE  OF  ALL 
REASSEMBLIES 

TO 

BE 

SURE 

THEY 

ARE 

ASSEMBLED 

PROPERLY 

ACCORDING 

TO 

INSTRUCTIONS. DO NOT DRILL UNTIL ALL CHECKS 
HAVE BEEN MADE. 

Section 2 

 

 

 

 

 

 

 

 

 

Page 2-2 

Содержание TE260

Страница 1: ...SERVICE AND MAINTENANCE MANUAL TE260 HYDRAULIC DRIFTER Blast hole and Foundation Drilling January 2015...

Страница 2: ...ain the drill and perform on site repairs Read and understand this manual before operating or servicing this machine Keep this manual handy for future reference Both operator and service personnel mus...

Страница 3: ...read the entire contents of this manual before you begin to drill ADDITIONAL MANUALS ARE AVAILABLE Additional copies of this manual are available for purchase from TEI ROCK DRILLS To order please spe...

Страница 4: ...nt Cautions 2 2 MAINTENANCE SECTION 3 General Maintenance Tips 3 1 Maintenance Schedule 3 2 thru 3 5 Troubleshooting 3 6 thru 3 12 Nitrogen Charging Instructions 3 13 PARTS BOOK SECTION 4 TE260 Drill...

Страница 5: ...INTRODUCTION Section 1 Specifications 1 1 Thru 1 2 BEFORE ATTEMPTING MAINTENANCE OR REPAIR OF ANY COMPONENTS OF THIS MA CHINE READ THE WARNINGS AND CAUTIONS LISTED IN SECTION 2...

Страница 6: ...Section 1 Page 1 1...

Страница 7: ...osity cSt at 40 C cST at 100 C SUS at 100 F SUS at 210 F 32 5 3 165 44 46 6 7 238 49 68 8 5 335 55 ISO Viscosity Grade 32 46 68 Viscosity index 95 95 95 Rust Protection ASTM D 665 A B Pass Pass Pass C...

Страница 8: ...RECAUTIONARY NOTICES Section 2 Operator Warnings 2 1 Equipment Cautions 2 2 BEFORE ATTEMPTING MAINTENANCE OR REPAIR OF ANY COMPONENTS OF THIS MA CHINE READ THE WARNINGS AND CAUTIONS LISTED IN SECTION...

Страница 9: ...TARTING THE ENGINE BE SURE ALL HYDRAULIC CONTROLS ON THE DRILL AND CARRIER ARE IN THE OFF OR NEUTRAL POSITION 9 BE SURE ALL HYDRAULIC HOSE CONNECTIONS ARE TIGHT AND HOSE RETAINERS IN PLACE 10 KEEP ALL...

Страница 10: ...E RECOMMENDED LEVEL WITH THE PROPER TYPE HYDRAULIC FLUID DO NOT MIX TYPES OF FLUID 6 KEEP ALL BITS SHARP AND PERIODICALLY CHECK FOR BROKEN OR LOOSE CARBIDES 7 EXCESSIVELY WORN THREADS ON THE DRILL STR...

Страница 11: ...Maintenance Schedule 3 2 thru 3 5 Troubleshooting 3 6 thru 3 12 Parts Wear Tolerances 3 13 Nitrogen Charging 3 14 Instructions BEFORE ATTEMPTING MAINTENANCE OR REPAIR OF ANY COMPONENTS OF THIS MACHINE...

Страница 12: ...l until all checks have been made 6 Frequent inspection of the TE260 is very good practice A minor adjustment can many times prevent costly repairs later on 7 Maintenance of hammer bearings accumulato...

Страница 13: ...to mobile DTE 24 through DTE 26 depending on ambient operating temperature WEEKLY MAINTENANCE During the weekly check the front end cap TE26234G and grout water swivel TE26823G40 must be removed to ch...

Страница 14: ...ion bearings Check the inner bearings as above Every six months or 1 000 percussion hours the drill must be inspected for hammer and bearing seal wear Maintenance of hammer bearings accumulators valve...

Страница 15: ...K GROUT WATER SEAL 8 TE30350 DIAPHRAGM 2 1050094 VALVE 1 TE55183SX BOLT GROUT SWIVEL 2 TE35161 THRUST BLOCK 1 TE357 CHUCK 1 TE30835SK THRUST WASHER 1 TE3549 SHANK SPECIFY THREAD 1 ST16204 BUSHING STEE...

Страница 16: ...ST at 100 C SUS at 100 F SUS at 210 F 32 5 3 165 44 46 6 7 238 49 68 8 5 335 55 ISO Viscosity Grade 32 46 68 Viscosity index 95 95 95 Rust Protection ASTM D 665 A B Pass Pass Pass Color ASTM D 1500 ma...

Страница 17: ...rrupted Dull or broken drill bits Accumulators not charged to correct pressures Oil temperature to high Hydraulic pump not maintaining pressure REMEDY Recharge or replace high pressure accumulator dia...

Страница 18: ...oupling failure Rotation motor fouled with foreign material Broken shank Worn chuck splines completely gone Hydraulic control valve failure Rotation gear failure REMEDY Check hydraulic system Check an...

Страница 19: ...roken Accumulator not charged correctly REMEDY Replace Replace complete cylinder and hammer assembly Check supply and return lines Check and replace hose Adjust Replace Sharpen bit check for loose or...

Страница 20: ...n or ruptured Hammer seal failure O ring on hammer bearing leaking Hammer seal failure Accumulator diaphragm ruptured Valve worn Check hydraulic and air system of rig for leaks REMEDY Replace Adjust G...

Страница 21: ...g Insufficient grease in rotation housing Shank bearing failed Chuck driver broken or bearings worn Over rotation over feeding Misalignment Dull bit Insufficient lubrication REMEDY Charge accumulator...

Страница 22: ...bit in hole Over rotation reduce down feed re sharpen immediately Fractured Cracked button Improper sharpening Skirt split fracture Off line drilling Worn threads Often caused when finishing for bit C...

Страница 23: ...y rotation loads Worn chuck driver bushing Sever overfeeding Fatigue from water seal recess Couplings Scalding bluing Improper chamfering of drill steel Steels not seating together in coupling Operati...

Страница 24: ...Section 3 Page 3 13...

Страница 25: ...Section 3 Page 3 14...

Страница 26: ...Percussion 4 2 TE260 Parts List 4 3 thru 4 4 Shank Listing 4 5 TE2689X Mtg Slide 4 6 JB779X Nitrogen Charge Kit 4 7 BEFORE ATTEMPTING MAINTENANCE OR REPAIR OF ANY COMPONENTS OF THIS MA CHINE READ THE...

Страница 27: ...Section 4 Page 4 1...

Страница 28: ...Section 4 Page 4 2...

Страница 29: ...HYDRAULIC 2 HF8JM8JF8JM FITTING HYDRAULIC 3 HF8OM FITTING HYDRAULIC 2 HF8OM8JM FITTING HYDRAULIC 1 HF12OM 1 FITTING HYDRAULIC MODIFIED 1 HF12PM8JM FITTING HYDRAULIC 4 NL6U16 NUT SELF LOCKING 1 NL8U20...

Страница 30: ...SSEMBLY MOTOR HYDRAULIC RIGHT SIDE 1 TE26637 SELECTOR STROKE 1 TE26719 SEAL O RING LOADED 1 TE26823G40A GROUT SWIVEL 1 TE269A HAMMER 1 TE2698 TIE BOLT 2 TE3019 BASE ACCUMULATOR 2 TE3023 COVER ACCUMULA...

Страница 31: ...Swivel Shank 1 25 Rope 40mm TE3549R38GS Grout Swivel Shank 1 50 Rope 40mm TE3549T38GS Grout Swivel Shank T 38 40mm TE354932GS Grout Swivel Shank Williams 32 40mm TE354938GS Grout Swivel Shank William...

Страница 32: ...Section 4 Page 4 6...

Страница 33: ...Section 4 Page 4 7...

Страница 34: ...al injury consequential damages because of defective materials or workmanship TEI ROCK DRILLS limited warranty does not cover other manufacturers equipment If you have to make a claim within the terms...

Страница 35: ...ISCLAIMER TEI ROCK DRILLS does not accept responsibility for any misprints in this booklet Prices or numbers may change without written notice to anyone This manual is not intended to create a contrac...

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