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25 

TOMAHAWK FAULT FINDING CHART – PART 2

 

Symptom 

Fault 

Possible Solutions 

Shear bolt fails  

repeatedly.  

One or more bale restraint fingers bent 

and interfering with crossbeater(s). 

Straighten or replace damaged bale restraint 

finger. 

Tailgate raised too high forcing bale into 

crossbeater(s). 

Lower to tailgate allow material in bale  

chamber to rotate freely. 

Bolt bushes worn or damaged. 

Replace with new bushes. 

Drive chain worn. 

Replace drive chain. 

Front half of large rectangular bale not 

rotating freely. 

Lower the tailgate to allow material in bale 

chamber to rotate freely and increase the bed 

chain speed to encourage rotation of the front 

half of bale. 

Blades too aggressive. 

Reduce aggression of blades by sloping  

backwards. 

Control desk not 

Working. 

Polarity on supply cable to control desk 

incorrect. 

Reverse connections in supply cable  

connection. 

 

Bluetooth connection has not completed 

and the LED is still flashing preventing 

the control desk from turning on. 

Should  the  control  desk  fail  to  connect  to  the 

machine  unit  press  the  “ON”  and  “OFF”  buttons 

together for 2 seconds.

 

 

Damage to electronic circuit. 

Contact Teagle Machinery Ltd. 

Chute and rotor blocks.  Chute exit blocked. 

Incorrect discharge rotor speed selected on 

gearbox, check high rotor speed is selected. 

Make sure material can leave the chute freely. 

 

Material not flowing smoothly. 

Raise chute deflector to improve flow and rotate 

chute to achieve desired delivery position. 

 

Rotor speed low. 

Check that slip clutch is not slipping (indicated by 

hot clutch assembly).  
Also increase engine speed. 

Hydraulic valve fails to 

operate. 

No oil flow from tractor. 

Check that oil is flowing and that hoses are 

correctly connected to the tractor spool valve. 

 

Hydraulic connections to tractor faulty or 

not connected. 

Rectify making sure pressure is applied to the 

valve via the supply hose and that the return line 

flow is not restricted. 

 

Dirt or contamination in the proportional 

flow slice or relief valve controlling the 

bed chain speed. 

Remove the proportional cartridge and relief 

valve from the flow control slice inspect for 

contamination clean and replace.  If problem 

persists or reoccurs regularly, replace tractor 

hydraulic oil with new clean oil. 

Fit inline filter kit. 

Loss of operation of 

rams and swivel slices.  

Also operation of bed 

in only one direction 

may occur.  Failure 

may be sudden or 

deteriorate slowly over 

a few days. 

Oil flow to valve low. 
 
 

 

Oil leaking from between slices of the 

valve. 

 

Internal failure in valve. 

 

Pilot cartridge contaminated. 

 

Pilot manifold orifice blocked. 

Check oil flow exceeds 35 litres per minute, if 

less than 60 lpm available calibrate control desk 

to reduce maximum bed chain speed. 

 

See next section. 
 

 

Contact Teagle Machinery Ltd for advice. 

 

Replace cartridge. 

 

Clean manifold. 

Содержание Tomahawk 7100

Страница 1: ......

Страница 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Страница 3: ...ty Regulations and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accord...

Страница 4: ...1010 9 2 Explanation of pictograms 10 3 Safety 12 4 Left and right hand 12 5 Use of the Tomahawk 12 6 Use on the public highway 12 7 Preparation of the machine 13 8 Preparation of the tractor 13 9 Fit...

Страница 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Страница 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Ring hitch...

Страница 7: ...rings annually 13 Ring hitch as required For more detailed information see maintenance section 4 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on t...

Страница 8: ...eater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14...

Страница 9: ...0kg 1680kg 1820 kg Maximum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound...

Страница 10: ...2 81 m 2 64 m 2 81 m 2 64 m Overall length tailgate up 4 19 m 4 19 m 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 39 m 5 39 m 5 39 m 5 39 m 5 39 m Maximum round bale diameter 1 83 m 1 83 m 1 8...

Страница 11: ...m 5 40 m 5 40 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 10 0 75 15 3 10 0 75 15 3 1...

Страница 12: ...m 2 0 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Wheel tra...

Страница 13: ...High rotor speed Low rotor speed 2 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed cha...

Страница 14: ...ase bed chain speed Bed chain reverse Lower deflector Rotate chute anti clockwise Tailgate lower 11 Do not allow anyone to ride on the machine Beware crushing hazard keep clear Hydraulic flow rate dir...

Страница 15: ...size tyre onto the rims when fitting replacements 3 15 Care must be taken when handling large bales as they have sufficient weight and density to cause serious injury Large bales should be handled wit...

Страница 16: ...y 3 pin socket Should a socket not be available then the control desk must be wired directly to the battery Remove the connector plug to reveal the brown and blue wires brown is positive blue is negat...

Страница 17: ...inal overlap between the sliding members Figure 1 Correct PTO geometry It is essential to get the relationship between the tractor PTO shaft and the gearbox input shaft correct to give a satisfactory...

Страница 18: ...TRUCTIONS LOADING 10 1 General The strings or net should be removed from the bale as it is being loaded into the machine The Tomahawk will shred some string but some will tend to wrap around the cross...

Страница 19: ...e be extended as shown in Figure 3 A suitable mechanical loader should now be used for loading The machine is now capable of handling two large rectangular bales 1 2m x 1 3m x 2 7m or three 2m round b...

Страница 20: ...blade carrier When a long chop length is desired raise the blade carrier thus disengaging the blades When a fine chop length is desired lower the blade carrier fully to engage the blades against the c...

Страница 21: ...ition of the bale In general baled silage and damp or caked straw materials will require a higher power input than dry brittle materials Should the rotor or crossbeater s become blocked indicated by e...

Страница 22: ...sliding blade carrier Finally tighten the M12 bolt securing the blade bar boss and reposition the cover Once both edges of the blades have become blunt the individual blades will require replacement...

Страница 23: ...nty will be invalidated 13 8 Gearbox Check the oil level in the rotor gearbox and bed chain drive gearbox where fitted monthly After 50 hours of use the gearbox oil should be drained and replaced with...

Страница 24: ...e as a separate manual is available to cover troubleshooting and repair Alternatively manuals can be viewed on the Teagle Machinery website by joining the owners club and registering your machine seri...

Страница 25: ...ing feeding purposes Continuous use for special applications will necessitate more frequent lubrication Table 7 Maintenance schedule 14 OPTIONAL EXTRAS 14 1 Drawbar And Axle Kit 7100 7150 models The d...

Страница 26: ...14 3 3 Operation The force required to castor the wheels will be reduced if some of the weight of the machine is taken on the tractor 3 point linkage The castor wheels must not be allowed to have the...

Страница 27: ...e floor is free from obstructions Repair chain and refit Scraper has jammed sprocket Replace scraper Motor not turning Check connections and tractor hydraulics If motor is seized reverse flow to relea...

Страница 28: ...erial can leave the chute freely Material not flowing smoothly Raise chute deflector to improve flow and rotate chute to achieve desired delivery position Rotor speed low Check that slip clutch is not...

Страница 29: ...ings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the maintenance section Separation of slices in valve block as a result of rever...

Страница 30: ...Notes...

Страница 31: ...Notes...

Страница 32: ......

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