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11 

TOMAHAWK FAULT FINDING CHART – PART 1

 

Symptom 

Fault 

Possible Solutions 

High power 
consumption 

Bale fed too quickly into crossbeaters. 

Knives too aggressive 

Reduce bed chain speed. 

Slope knives backwards using holes provided 

Rotor will not 
start  

Bale forced against crossbeaters. 

Reverse bed chain. 

Material in rotor housing jamming rotor.  Reverse rotor to clear blockage. 

Clutch setting too low. 

Check setting and adjust. 

Bed chain will not 
turn   

Hydraulic valve problem. 

See section below. 

Material jammed between bed chain 
and bodywork. 

Clear material and check bed chain tension. 

Relief valve setting too low. 

Adjust relief valve or replace if the spring is worn. 

Tractor hydraulic oil pressure low. 

Check pressure delivered by tractor. 

Bed chain has come off the sprockets. 

Check sprocket condition, replace the bed chain and 
tension it. 

Bed chain broken. 

Check sprocket groove is clean and that the 
chamber below the floor is free from obstructions.  
Repair chain and refit. 

Motor not turning. 

Check connections and tractor hydraulics. If motor is 
seized reverse flow to release.  Consult your dealer if 
this fails. 

Bed drive chain has come off the 
sprocket. 

Check sprocket condition, replace the chain and 
tension it. 

Sprockets seized. 

Replace bearings. 

Bed Chain speed too slow. 

Increase forward speed of bed chain using flow 
control valve. 

Slow discharge  

Insufficient aggression of knives 

Check knives to see if they are in aggressive 
position on crossbeaters 

Blades blunt or worn. 

Sharpen, reverse or replace blades. 

Material jammed hard against bale 
restraint above crossbeaters. 

Reverse bed chain direction for at least 5 seconds 
until feed is restored. 

Rotor speed low. 

Check that slip clutch is not slipping - indicated by 
hot clutch assembly. 

Rotor speed low. 

Check tractor tachometer. 

Bale stops 
discharging  

Crossbeaters not rotating. 

Replace shear bolt in drive sprocket.  

Gearbox in neutral. 

Remove material from rotor housing before 
restarting and select correct gear. 

Bed chain not rotating. 

See Above. 

17. FAULT FINDING 

Содержание Tomahawk 1010

Страница 1: ......

Страница 2: ...mbers 7 Grease Nipples x 4 SC Swivel mechanism Ref Description 8 Grease Nipple Cross beater bearings Be hind crossbeater drive sprocket on LHS 9 Grease Nipple Bed Chain front roller bear ing 10 Laysha...

Страница 3: ...equirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were c...

Страница 4: ...ns and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with th...

Страница 5: ...al 10 FAULT FINDING CHARTS SECTION 17 Part 1 11 Part 2 12 PARTS LIST SECTION 18 Tailgate ram 13 Chute ram 13 Braked axle 14 Chassis 15 Front housing rotor 16 Drawbars 17 Sloping flange giraffe chute h...

Страница 6: ...um 2 93 m 2 93 m Overall Length Tailgate Up 6 17m 6 17m Overall Length Tailgate Down Extended 8 04 m 8 04 m Max Round Bale Diameter 2 0m 2 0m Maximum Rectangular Bale Size 1 3m x 1 2m x 2 5m 1 3m x 1...

Страница 7: ...lected Low rotor speed Giraffe chute ram selected 3 Please read instruction book before using the ma 540 DL1012 Direction of rotation frequency of PTO input Shaft Rotate Giraffe Clockwise Raise Giraff...

Страница 8: ...e 3 13 When rotating the chute always check the clearance between the chute and the rear of the cab particularly the window if it is open 3 14 Before disconnecting the hydraulic hoses always lower the...

Страница 9: ...risk of bottoming resulting in catastrophic failure of the machine gearbox Proceed as follows 1 Measure the distance between the annular groove on the tractor output shaft to the annular groove on th...

Страница 10: ...t forced against the crossbeaters as this may cause problems when starting the machine Before removing the strings place the posts in the sockets on the tailgate and put the chain around the rear of t...

Страница 11: ...he machine to a minimum 11 4 Engaging PTO Engage the PTO with the tractor engine on low idle and increase the speed rapidly to working speed when the clutch has engaged fully 11 5 Before Commencing Di...

Страница 12: ...ere is no fault or blockage Refer to Maintenance for the correct clutch setting The slip clutch may be hot Care should be taken when removing it from either the machine or tractor 13 MAINTENANCE 13 1...

Страница 13: ...ine and unscrew the filter canister Replace element retighten canister and fit valve guard If problems are experienced with either the hydraulic system or electric controls please contact Teagle Machi...

Страница 14: ...the requirements of the current braking regulations As the brake shoes wear it may be necessary to realign the actuating rods on their splines so that the arms are perpendicular to the ram body 13 17...

Страница 15: ...elow the floor is free from obstructions Repair chain and refit Motor not turning Check connections and tractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails...

Страница 16: ...Hydraulic valve fails to operate Hydraulic connections to tractor faulty or not connected Rectify making sure pressure is applied to the valve via the supply hose and that the return line flow is not...

Страница 17: ...ty Ref Description Part No Qty Ref Description Part No Qty TAILGATE RAM With Pilot Operated Check Valve Closed centres 571 Open centres 971 Stroke 400 Ram assembly CYL1135 2 Seal kit items 1 10 11 13...

Страница 18: ...1 Bolt M20 x 140 FAS9742P 4 Plain washer M20 FAS2347P 4 Locknut M20 FAS2336 4 6 Wheel 385 55 R22 5 8 Stud WE1270 2 7 Wheel nut WE0909 8 8 Mudguard RH SC4906 1 Setscrew M12 x 45 FAS2681P 2 Setscrew M12...

Страница 19: ...44P 9 Locknut M10 FAS2333 9 7 Chain Runner SC4931 2 Cup Square M12 x 30 FAS9283P 8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 8 Front Lower Inspection Panel SC4927 1 Setscrew M10 x 25 FAS2654P...

Страница 20: ...0 x 8 x 40 FAS8120 1 Sprocket 25 Tooth Dual Chop SC4556 1 Setscrew M10 x 30 FAS2655P 1 Spring washer M10 FAS2354P 1 Washer 45 x 10 x 5 FAS2412P 1 5 Flange Bearing 1 3 8 BRG1305 1 Grease Nipple M6 Stra...

Страница 21: ...AS2603P 3 Washer M6 FAS2342P 3 Locknut M6 FAS2330 3 17 Blockage Removal Tool SC1247 1 Ref Description Part No Q ty Associated Components Part No Q ty DRAWBARS Ref Description Part No Qty Associated Co...

Страница 22: ...82P 2 Bolt M12 x 55 FAS2683P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid Deflector SC4043 1 4 Lower Link LH SC4046 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2...

Страница 23: ...M10 FAS2344P 2 Locknut M10 FAS2333 2 12 Latch Arm SC4585 1 Setscrew M10 x 30 FAS2655P 1 Plain Washer M10 FAS2344P 1 Form G Washer M10 FAS2344GP 1 Locknut M10 FAS2333 1 13 Upper Inspection Panel SC3909...

Страница 24: ...Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 4 Outlet Chute Upper SC3993 1 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet Chute Lower SC3620 1 Bolt M12 x 50 F...

Страница 25: ...SC3813 1 Threaded bar SC3820 1 Plain nut M12 FAS2304P 2 5 Gearbox SC4875 1 Key 12 x 8 x 140 FAS8140 1 Setscrew M12 x 35 FAS2679P 6 Shakeproof Washer M12 FAS9202 6 6 Gearbox Mounting Plate SC4856 1 Se...

Страница 26: ...8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 5 Front Sprocket SC4811 1 Setscrew M12 x 35 FAS2679P 1 Washer 50 x 13 x 5mm FAS2383P 1 Spring Washer M12 FAS2374P 1 6 Slat c w Extension SC4903 15 7...

Страница 27: ...No Q ty 1 Pressure line filter HYD5343 1 Setscrew M10 x 16 FAS2650P 3 Plain washer M10 FAS2344P 3 2 1 2 BSP M22 M M union HYD1138 2 Bonded seal 22mm HYD4210 2 3 Filter mounting bracket SC4932 1 Setscr...

Страница 28: ...7 5 3 Holding Plate SC3337 8 Setscrew M8 x 20 FAS2627P 8 Plain Washer M8 FAS2343P 8 Spring Washer FAS2353P 8 4 Shield Ring SC4115 4 Setscrew M10 X 20 FAS2652P 12 Locknut M10 FAS2333 12 5 Hardox Blade...

Страница 29: ...2334 8 16 Finger Extension SC4829 5 Bolt M12 x 40 FAS9680P 10 Washer M12 FAS2345P 20 Locknut M12 FAS2334 10 17 Restraint Finger Long SC4824 6 Bolt M12 x 40 FAS9680P 18 Washer M12 FAS2345P 36 Locknut M...

Страница 30: ...2 Locknut M12 FAS2334 21 2 Top Guard SC4833 1 Cup Square Bolt M8 x 15 FAS9240P 2 Cup Square Bolt M8 x 20 FAS9241P 6 Plain Washer M8 FAS2343P 8 Locknut M8 FAS2332 8 3 Top Cover SC4834 1 Setscrew M8 x 2...

Страница 31: ...cknut M8 FAS2332 5 Setscrew M12 x 25 FAS2677P 1 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 1 7 Greedy Board LH SC4847 1 Setscrew M12 x 25 FAS2677P 7 Setscrew M12 x 30 FAS2678P 2 Bolt M12 x 70 FAS...

Страница 32: ...ew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 Setscrew M12 x 25 FAS2677P 2 Plain Washer M12 FAS2345P 2 4 Cover Plate RH SC4840 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 2 5 Front Side...

Страница 33: ...in FAS6267P 2 R Pin 3mm FAS6003P 2 15 Chain SC3192 1 Setscrew M10 x 20 FAS2652P 2 Plain Washer M10 FAS2344P 2 Locknut M10 FAS2333 2 Chain Retainer SC3206 1 16 Post Bracket SC3764 2 Cup Square Bolt M10...

Страница 34: ...4P 4 Locknut M10 FAS2333 4 3 Bale Lift SC4860 2 4 Bale Lift Assy SC4865 2 Bolt M12 x 65 FAS9685P 4 Plain Washer M12 FAS2345P 3 Locknut M12 FAS2334 3 5 Ram Pivot Pin SC4907 2 Setscrew M8 x 20 FAS2627P...

Страница 35: ...4 4 1 2 x 3 8 BSP M M union HYD1115 2 Bonded seal 1 2 BSP HYD4204 10 3 Valve DC HYD5402 1 1 2 x 1 2 BSP M M union HYD1013 4 1 2 x 1 4 BSP M M union HYD1114 6 1 2 x 3 8 BSP M M union HYD1115 2 Bonded s...

Страница 36: ...r M8 FAS2343P 2 Locknut M8 FAS2332 2 6 7 Pin socket mounting bracket SC4912 1 Setscrew M10 x 25 FAS2654P 4 Plain washer M10 FAS2344P 8 Locknut M10 FAS2333 4 7 Front marker light bracket LH SC4891 1 Cu...

Страница 37: ...S 4 9 Support bracket SC4229 SC4229 SC4229 1 M4 x 16 Pan Head FAS2430S 4 M4 Locknut FAS2329S 4 10 Suction cup SC4228 SC4228 SC4228 1 Junction Box Assembly SC3583 SC3582 SC3581 1 11 Cable gland SC3524...

Страница 38: ...34 HYDRAULIC HOSES...

Страница 39: ...P T piece M M F HYD1930 2 I T piece to ram hose HYD2062 2 J Giraffe chute ram hose HYD2047 2 K Swivel motor hose HYD2063 2 Bonded seal 1 2 BSP HYD4204 2 1 2 1 4 BSP M M union HYD1114 2 Bale Lift Hoses...

Страница 40: ...1 1 13 Clutch plate 152 5 x 102 PTO2058 4 14 Overrun clutch body PTO2072 1 15 Inner plate PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring...

Страница 41: ...te PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring PTO2076 8 20 M10 Locknut FAS2333 8 21 Inner circlip FAS7112 2 22 Retaining washer PTO20...

Страница 42: ...18 x 50 14 Recoil Spring WE1514 2 1 5mm Pitch BRG1209 1 15 Cam Shaft WE1515 1 Braked RIMA Axle Assembly Braked FAD Axle Assembly Ref Description Part No Qty Ref Description Part No Qty Braked FAD Axle...

Страница 43: ...WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD 39...

Страница 44: ......

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