.
3
1.SAFETY PRECAUTIONS
1.
The design of this product contains special hardware, many
circuits and components specially for safety purposes. For
continued protection, no changes should be made to the
original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to those
used in the original circuits. Service should be performed by
qualified personnel only.
2.
Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the
manufacturer’s warranty and will further relieve the
manufacturer of responsibility for personal injury or property
damage resulting therefrom.
3.
Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are
often not evident from visual inspection nor can the protection
afforded by them necessarily be obtained by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in the parts list of Service
manual.
Electrical components having such features are identified
by shading on the schematics and by (
!
) on the parts list in
Service manual.
The use of a substitute replacement which does
not have the same safety characteristics as the recommended
replacement part shown in the parts list of Service manual
may cause shock, fire, or other hazards
4.
Don’t short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model’s power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE: ( ) side
GND, ISOLATED (NEUTRAL) : ( ) side GND and
EARTH : ( ) side GND. Don’t short between the LIVE
side GND and ISOLATED (NEUTRAL) side GND or EARTH
side GND and never measure with a measuring apparatus
(oscilloscope etc.) the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND at the same time.
If above note will not be kept, a fuse or any parts will be
broken.
5.
If any repair has been made to the chassis, it is recommended
that the B1 setting should be checked or adjusted (See
ADJUSTMENT OF B1 POWER SUPPLY).
6.
The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high voltage
can cause an increase in X-Ray emission, arcing and possible
component damage, therefore operation under excessive high
voltage conditions should be kept to a minimum, or should be
prevented. If severe arcing occurs, remove the AC power
immediately and determine the cause by visual inspection
(incorrect installation, cracked or melted high voltage harness,
poor soldering, etc.). To maintain the proper minimum level of
soft X-Ray emission, components in the high voltage circuitry
including the picture tube must be the exact replacements or
alternatives approved by the manufacturer of the complete
product.
7.
Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame and
connecting the other end of the lead through a 10k
Ω
2W
resitor to the anode button.
8.
When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress
in the high voltage circuit area. Where a short circuit has
occurred, those components that indicate evidence of
overheating should be replaced. Always use the
9.
manufacturer’s replacement components.
10.
Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control
knobs, metal cabinet, screwheads, earphone jack, control
shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.
11.
The surface of the TV screen is coated with a thin film which
can easily be damaged. Be very careful with it when handle the
TV.
Should the TV screen become soiled, wipe it with a soft
dry cloth. Never rub it forcefully. Never use any cleaner or
detergent on it.
(1)
Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal part
having a return path to the chassis should withstand a voltage
of 3000V AC (r.m.s.) for a period of one second.
(…Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated
200V or more, for a periode of one second.)
This method of test requires a test equipment not generally
found in the service trade.
(2)
Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Using a
“Leakage Current Tester”, measure the leakage current from
each exposed metal part of the cabinet, particularly any
exposed metal part having a return path to the chassis, to a
known good earth ground (water pipe, etc.). Any leakage
current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
●
Alternate Check Method
Plug the AC line cord directly into the AC outlet ( do not use a
line isolation transformer during this check.). Use an AC
voltmeter having 1000 ohms per volt or more sensitivity in the
following manner. Connect a 1500
Ω
10W resistor paralleled
by a 0.15
μ
F AC-type capacitor between an exposed metal part
and a known good earth ground (water pipe, etc.). Measure
the AC voltage across the resistor with the AC voltmeter. Move
the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and measure the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Any voltage measured must not exceed 0.75V
AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.).
This corresponds to 0.2mA AC (r.m.s.)
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