408-8881
3 of 3
Rev A
Figure 3
6. CRIMP HEIGHT ADJUSTMENT
Although the ratchet is preset prior to shipment, it is
important to verify the crimp height using a micrometer
or caliper. General use and subsequent wear may
cause the tool to go out of adjustment. It is
recommended that crimp height be inspected, and the
ratchet be adjusted, if necessary, on a regular basis.
Refer to Figure 4, and proceed as follows:
Adjustment Screw
Ratchet Adjustment Wheel
1. If the crimp height is larger than recommended,
remove the ratchet wheel adjustment screw and
rotate the adjustment wheel counterclockwise (+) to
a higher setting. Reinstall the screw. Repeat as
required.
2. If the crimp height is smaller than recommended,
remove the ratchet wheel adjustment screw and
rotate the adjustment wheel clockwise (-) to a lower
setting. Reinstall the screw. Repeat as required.
3. If the crimp cannot be made to conform to the
recommended crimp height, the tool or die set must
be replaced. See Section 8, REPLACEMENT.
Figure 4
7. MAINTENANCE AND INSPECTION
7.1. Daily Maintenance
1. Remove dust, moisture, and other contaminants
with a clean, soft brush, or a clean, soft, lint-free
cloth. DO NOT use any objects that could damage
the dies or tool.
2. Make sure that the proper die retaining screws
are properly secured.
3. When the tool is not in use, keep the handles
closed to prevent objects from becoming lodged in
the dies. Store the tool in a clean, dry area.
4. Remove all lubrication and accumulated film from
the dies by immersing the dies in a suitable
commercial degreaser.
7.2. Inspection
1. Close the tool handles until the ratchet releases,
and then allow them to quickly open freely. If they
do not open quickly and fully, the spring is defective.
See Section 8, REPLACEMENT.
2. Inspect the crimping surfaces of the dies for
flattened, chipped, worn, or cracked areas. If
damage is evident, the dies must be replaced. Refer
to Section 8, REPLACEMENT.
8. REPLACEMENT
Order replacements through your representative, or
call 1-800-526-5142, or send a facsimile of your
purchase order to 717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
9. REVISION SUMMARY
Since the previous version of this document, the
following changes were made:
•
Updated crimp height comparator information.
•
Updated document to corporate requirements.
WIRE SIZE,
mm² (MAX)
CRIMP SECTION
(WIRE SIZE
MARKINGS)
CRIMP HEIGHT
DIMENSION “A” AND
TOLERANCE
0.5
0.5
1.35 ±0.05 [.053 ±.002]
0.75
0.75
1.45 ±0.05 [.057 ±.002]
1.0
1.0
1.55 ±0.05 [.061 ±.002]
Position Point on
Center of Wire
Barrel Opposite
Seam
Modified Anvil
“A”