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408-35226 

Rev

 A

 

of 8

 

7.

 

INSPECTING THE CRIMP HEIGHT 

Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a 
crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed 
information on obtaining and using crimp-height comparators can be found in instruction shee

408-7424

. 

1.  Refer to Table 2 and select a wire (maximum size) for each crimp section listed. 

2.  Refer to section 5, CRIMPING, and crimp the contacts accordingly. 

3.  Using a crimp height comparator, measure the wire barrel crimp height listed in Table 2. 

 

If the crimp height conforms to that shown in the table, the tool is considered dimensionally correct. 

 

If not, adjust the tool. Refer to section 8, ADJUSTING THE RATCHET. 

CAUTION 

Do not use damaged product. If a damaged contact is evident, replace it. Do not re-terminate contacts.

 

Figure 4: Crimp height

 

 

Modified anvil 

Position point on center of wire barrel opposite seam 

Crimp height (see Table 2) 

Table 2: Crimp height specifications

 

Die assembly 

Wire size max 

mm

2

 [AWG] 

Crimp section 

(wire size markings) 

Crimp height mm [in.] 

2063626-2 

2.50 [13] 

2.50 

1.97±0.05 [.078±.002]

 

4.0 [11] 

4.0 

3.40±0.05 [.133±.002]

 

1.50 [15] 

1.50 

2.20±0.05 [.087±.002]

 

 

 

 

Содержание SDE-SA PN 2063626-1

Страница 1: ...wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire barre...

Страница 2: ...ale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle a ratchet adjustment wheel and an emergency ratchet release Each die set consi...

Страница 3: ...Tighten the screw just enough to hold the die in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align properly Continue closing the tool...

Страница 4: ...contact through the front of the tool and into the appropriate crimp section 6 Position the contact so that the U of the wire barrel faces the top of the tool 7 Place the contact up into the nest so t...

Страница 5: ...cator assembly 3 Place a contact with wire into the proper nest and close the handles until the ratchet reaches the sixth click or until the contact support touches the contact 4 Move the contact supp...

Страница 6: ...y 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not a...

Страница 7: ...lock screw Figure 5 2 Rotate the adjustment wheel If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp height is smaller than r...

Страница 8: ...ke sure that the die retaining screws are properly secured Inspect the crimping chambers of the die assembly for flattened chipped worn or broken areas If damage or abnormal wear is evident replace th...

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