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408-35051 

Rev

 A

 

of 11

 

1.

 

INTRODUCTION 

MATE-AX Hand Tool Assemblies

 

are the tools shown in Figure 1. Each tool consists of the SDE-SA Frame 

Assembly 9-1478240-0 (instruction shee

408-8851

) and a die assembly. These tools are used to crimp the 

terminal part numbers listed in Table 1. 

NOTE 

Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not 
drawn to scale. 

Read these instructions thoroughly before crimping connectors. 

2.

 

DESCRIPTION 

The tool frame features two jaws, a handle, a ratchet adjustment wheel, and an emergency ratchet release. 
The die set consists of a crimper (upper die) and an anvil (lower die). The tool frame holds a die assembly with 
one or more crimping chambers (Figure 2). Die retaining pins and die retaining screws are used to secure the 
dies in the tool frame. 

The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool 
has completed the cycle and does not release until the handles have been 

fully

 closed, unless the emergency 

ratchet release is rotated to manually release the ratchet. The adjustment wheel controls the amount of handle 
pressure exerted on the dies during the crimping procedure. 

CAUTION 

The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. 

Do not

 re-

adjust the ratchet unless you have verified that the crimp height is incorrect (see section 6, ADJUSTING THE RATCHET). 

Figure 2: Tool frame 

 

Stationary jaw 

Moving jaw 

Back of tool 

Ratchet adjustment wheel 

Emergency ratchet release 

Moving handle 

Stationary handle 

 

 

Содержание MATE-AX 2335280-1

Страница 1: ...ct crimped with this tool meets the wire barrel crimp height requirement for hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the speci...

Страница 2: ...ne or more crimping chambers Figure 2 Die retaining pins and die retaining screws are used to secure the dies in the tool frame The tool features a ratchet and an adjustment wheel with a range of sett...

Страница 3: ...gh the crimper dies Tighten the screw just enough to hold the die in place Do not tighten the screw completely 8 Carefully close the tool handles making sure the anvil and crimper align properly Conti...

Страница 4: ...size for the application 2 Strip the cable jacket to the specified length in TE Specification 114 94413 Do not nick or cut braid strands 3 Select the applicable contact and identify the appropriate cr...

Страница 5: ...ce fully cycle the tool until the ratchet releases and allows the handles to fully open CAUTION Make sure that both sides of the wire barrel are started evenly into the crimping section Do not attempt...

Страница 6: ...ear and advance to center the ferrule over the anvil The floating shear has a ball detent to assist positioning the ferrule Figure 5 Figure 5 Centering the ferrule 1 Floating shear 2 Ball detent 3 Pos...

Страница 7: ...03 2335280 2 2298496 1 socket 2298508 1 pin RG174 0 53 0 02 4 3 Outer contact tools NOTE The tool is provided with a crimp adjustment feature Initially the crimp height should be verified as specified...

Страница 8: ...wire barrel are started evenly into the crimping section Do not attempt to crimp an improperly positioned contact 6 Remove the crimper contact and inspect according to TE Specification 114 94413 secti...

Страница 9: ...crimp section listed 2 Refer to Section 4 CRIMPING and crimp the contacts accordingly 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 Table 3 or Table 4 If th...

Страница 10: ...m to the recommended crimp height replace the tool or die set See Section 8 REPLACEMENT AND REPAIR Figure 10 Ratchet adjustment 1 Adjustment screw 2 Ratchet adjustment wheel 7 MAINTENANCE AND INSPECTI...

Страница 11: ...u can also order parts by any of the following methods Go to TE com and click the Shop TE link at the top of the page Call 800 522 6752 Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO...

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